Electro Mechanical Universal Testing System 50N / 5kN with Precision Load Cell

Intuitive-System
Intuitive System & Interface
Delivery
Rapid Delivery
Standarts
Fully Standards-Compliant
Turnkey
Turnkey Testing Packages
ROI
High ROI, Low Operation Costs
Calibration-Support
Reliable Support & Calibration

Description


The TM-EML Series A – Single-Column Benchtop Universal Testing Machine (50 N – 5 kN) is a next-generation electromechanical system designed for advanced research and routine quality-control applications. Combining precision, speed, and a compact footprint, the system provides a versatile platform for testing rubber, plastics, metals, composites, adhesives, films, foams, wires, and consumer products under tensile, compression, and flexural loads.

Force Capacity Options: 50 N (11.24 lbf), 100 N (22.48 lbf), 200 N (44.96 lbf), 500 N (112.40 lbf), 1 kN (224.80 lbf), 2 kN (449.61 lbf), 5 kN (1124.04 lbf)

Frame Configuration: Single-column, benchtop electromechanical frame with direct-drive servo system

Test Space: Single-zone vertical layout optimized for displacement accuracy and uniform load distribution

Typical Applications: Ideal for R&D testing, production verification, educational use, and quality assurance programs. Particularly suited for low-force precision testing and compact laboratory environments.

GenTest: Next-Generation User-Friendly UTM Software

Typical Specimens


Designed for high-precision evaluation of modern materials, the TM-EML Series A supports a range of low- to medium-force specimens, including:

  • Plastics, thin films, adhesives, foam, and packaging materials
  • Thermoplastics and thermosets (ASTM D638, ISO 527)
  • Elastomers and rubber compounds (ASTM D412, ISO 37)
  • Composite materials, prepregs, and reinforced laminates
  • Metallic wires, solder, and micro-scale metal components (ASTM E8, ISO 6892)
  • Biocompatible and medical samples, such as sutures, films, and tissue substitutes
  • Laminated paperboard, coated paper, and flexible packaging (ISO 1924, ASTM D882)
  • Structural adhesives, bonding tapes, and sealants (ASTM D903, ISO 8510)
  • Soft and rigid foams (ISO 2439, ASTM D3574)
  • Textiles, woven and non-woven fabrics, yarns, and geotextiles
  • Consumer product components such as plastic clips, springs, and flexible displays
  • Optical films, membranes, ultrathin coatings, and multilayer structures

Key Features of the TM-EML Series A UTM


The TM-EML Series A is engineered with advanced structural and control features to maximize performance, accuracy, and reliability in compact laboratory environments.

  • Compact, rigid load frame: Sturdy, space-efficient single-column design optimized for benchtop use without compromising performance.
  • FEA-optimized structure: Enhanced column and crosshead stiffness minimize deflection and maintain precise alignment under full load.
  • High-speed, low-vibration drive system: A direct-drive electromechanical system with a strong belt allows the crosshead to move quickly at speeds of up to 2400 mm/min and return at up to 3000 mm/min while
  • Pre-loaded precision ball screws: Axial preloading eliminates backlash, ensuring consistent force delivery and maintaining accuracy under cyclic or dynamic loading.
  • Linear motion guidance: Dual precision guide rails maintain coaxial alignment across the full stroke, reducing lateral movement.
  • GenTest™ universal software: Includes preloaded method templates for ASTM, ISO, GB/T, EN, DIN, and BS standards, with real-time graphing, step-by-step setup, and automated result calculation.
  • Digital closed-loop control system: Integrated 24-bit controller operating at 1200 Hz enables accurate closed-loop control of force, displacement, and strain per ISO 7500-1 Class 0.5 and ASTM E4.
  • Automated limit monitoring: Continuous real-time checks for crosshead travel, overload (103%), voltage, and temperature with hardware/software emergency stop logic.
  • Modular accessory compatibility: Supports manual, pneumatic, and hydraulic grips; clip-on, laser, or video extensometers; temperature/humidity chambers; and torsional fixtures through a unified plug-in interface.
  • Safety-enhanced test space: Optional transparent protective shields with interlock logic prevent motion when opened and resist debris from specimen failure.

Control System


The TM-EML Series A incorporates a high-performance digital control unit designed to provide precise test execution, stable communication, and seamless system integration.

  • USB 2.0 Communication Interface: Data transfer between the testing system and the host computer is managed through a reliable USB 2.0 connection operating at 12 Mb/s. The interface supports multiple communication modes (control, interrupt, bulk transfer, and real-time streaming), offering dependable speed, plug-and-play compatibility, and full electrical isolation.
  • Ethernet Connectivity (TCP/IP): In addition to USB, the controller supports Ethernet-based communication through an integrated high-speed logic chip with complete TCP/IP protocol support. This configuration allows low-latency, high-throughput data transmission, making it ideal for distributed and remotely controlled testing environments.
  • Sampling and Acquisition Performance: The system performs closed-loop sampling at 1200 Hz, synchronizing the acquisition of force, displacement, and extensometer signals. A six-channel analog input module with 24-bit resolution ensures high-accuracy, real-time signal capture and feedback.
  • Integrated Hardware Protection: Embedded firmware continuously monitors voltage, current, overload status, motor temperature, and crosshead position. Both hardware- and software-level emergency-stop logic is implemented to guarantee safe operation under all test conditions.
  • Handheld Remote Console (Standard): Each system includes a 3.5-inch full-color touchscreen handheld controller with an ergonomic silicone keypad and precision rotary dial. The unit allows:
    • Start and stop of test execution
    • Grip actuation
    • Crosshead movement and fine positioning
    • Return-to-origin function
    • Overload prevention and travel-limit logic
  • Optional Standalone Touchscreen PC: An optional industrial-grade touchscreen PC can be mounted directly on the machine frame. This configuration enables full system operation without an external computer, improving portability and simplifying usage in educational, mobile, or multi-station testing environments.

Optimized Structural Rigidity


The TM-EML Series A - Single-Column Benchtop Universal Testing Machine features a frame engineered for exceptional mechanical stiffness and long-term durability. The structure uses a strong dual-rail setup and a specially designed crosshead to reduce bending and movement during tough testing.

The load frame integrates pre-loaded precision ball screws, dual linear-motion guide rails, and reinforced column supports, effectively reducing mechanical play and maintaining consistent alignment.

All structural interfaces, like load cell mountings, motor couplings, ball-screw joints, and crosshead contact points, are engineered for zero clearance under load, ensuring repeatable measurement accuracy during both static and cyclic testing.

The rigid construction guarantees long-term alignment stability even under repetitive or high-cycle testing, supporting accurate determination of modulus, yield strength, and failure characteristics.

Advanced Direct-Drive Servo Actuation


The TM-EML Series A Universal Testing Machine incorporates a next-generation direct-drive servo transmission system engineered for exceptional speed, acceleration, and positional precision across all testing conditions.

The system replaces traditional gear reducers with a high-rigidity synchronous belt and servo motor assembly, which greatly increases mechanical efficiency while eliminating transmission backlash.

The crosshead achieves travel speeds of up to 2400 mm/min and return speeds reaching 3000 mm/min, significantly shortening cycle time and boosting throughput.

The direct-drive actuation system ensures highly responsive motion control, allowing precise performance in both low-speed tests—such as creep, stress relaxation, or modulus ramp procedures—and ultra-slow micro-displacement tests that demand extreme accuracy. Optimized acceleration and deceleration profiles make complex test programs, like multi-stage loading and rapid-ramp sequences, more responsive without losing positional accuracy or data integrity.

Integrated Safety and Intelligent Control Architecture


The TM-EML Series A has a complete safety and control system that keeps both the operator and equipment safe while ensuring the system works quickly and efficiently.

  • Real-Time Collision Prevention: Continuous monitoring of force feedback and motion data enables instant reaction to abnormal force spikes caused by specimen fracture or obstruction. The system immediately halts the crosshead to prevent load-cell overload or mechanical damage.
  • Overload Protection Logic: A hardware-level stop is automatically activated at 103% of the rated capacity, safeguarding sensors and maintaining long-term reliability of critical components.
  • Dual-Layer Position Limit Protection: Both software-defined stroke limits and mechanical end-stop switches ensure controlled crosshead travel within safe operational boundaries.
  • Emergency Stop Circuitry: Integrated emergency stop buttons allow the operator to instantly interrupt any movement during unexpected conditions.
  • Sensor Range Enforcement: All analog input channels, like force, displacement, and extensometer, are checked continuously in real time to make sure Built-in range checking stops input signals that exceed the range and maintains measurement accuracy.
  • Integrated Auto-Calibration and Diagnostics: The system supports automated self-diagnostic routines and internal load-cell verification, ensuring calibration accuracy and reducing maintenance downtime.
  • Handheld Controller Safety Functions: The handheld remote includes safety-enhanced features such as grip lockout, overload prevention, and return-to-origin protection to reduce setup-related errors or misalignment.

Optional Protection Shield

An optional protective enclosure is available, featuring a fully reinforced aluminum-alloy frame and high-impact polycarbonate panels. The enclosure is designed in compliance with international mechanical safety standards to maximize protection during critical test operations.

The integrated door-locking mechanism and software-linked interlock system prevent system movement while the enclosure door is open, minimizing injury risk and ensuring safe operation during high-force or repetitive testing cycles.

Streamlined Operation and Maintenance


The TM-EML Series A - Single-Column Benchtop Universal Testing Machine is made to be easy to use, requires little training for operators, and has simple maintenance.

  • User-Centered Software Workflow: Powered by GenTest™ software, the system features a clean, icon-based interface optimized for clarity and ease of navigation. Preloaded method templates for ASTM, ISO, GB/T, and EN standards allow for quick setup, while the ability to drag and drop to create sequences and see real-time graphs makes both basic and complex testing easier
  • Step-by-Step Configuration: A guided test setup assists operators through each configuration stage, reducing user errors and ensuring uniform test execution across multiple operators and laboratories.
  • Instant Report Generation: Automated calculation of key mechanical parameters, such as modulus, yield strength, and tensile strength, combined with one-click data export and batch-processing capabilities, simplifies reporting and quality documentation.
  • Plug-and-Test Accessory Integration: All extensometers, grips, fixtures, and environmental chambers easily connect using plug-in interfaces that are automatic. Accessories can be replaced without recalibration or manual adjustment, minimizing downtime and setup effort.
  • Accessible Maintenance Architecture: The controller module is slide-mounted for quick service access, eliminating the need to disassemble the frame. Protective panels open easily for direct inspection or replacement of belts, motors, and sensors.
  • Dual Control Modes: The system supports operation through both the handheld remote controller and the optional industrial touchscreen PC, allowing seamless switching between local and PC-based control, ideal for educational use, training setups, and production testing environments.

Mechanical and Electronic Architecture


The TM-EML Series A UTM has a carefully designed mechanical structure and advanced control electronics to provide consistent stability, repeatability, and accurate measurements in all testing situations.

  • High-Stiffness Linear Guide System: Dual linear guide rails with integrated self-lubrication enhance lateral rigidity and guarantee smooth, low-friction crosshead travel. This setup reduces sideways movement and keeps everything aligned, which helps to lower measurement mistakes in applications that are sensitive to displacement and strain.
  • Low-Noise Synchronous Belt Drive: The direct-drive system uses a high-precision synchronous belt that has been fine-tuned for speed, smoothness, and low vibration. The maintenance-free transmission provides efficient, backlash-free power transfer between the servo motor and actuator assembly.
  • Integrated Optical Encoder: A high-resolution photoelectric encoder is embedded within the servo drive to capture real-time position feedback with 0.0133 µm resolution, supporting precise micro-displacement control across the full travel range.

Load Cell Assembly

The TM-EML Series A utilizes advanced, factory-calibrated load cells engineered for stability, linearity, and high sensitivity throughout the entire rated force range.

  • High-Precision Load Cells: Each load cell features robust construction, minimal signal drift, and high linearity for accurate force measurement during both tensile and compression testing.
  • Overload and Lateral Force Protection: Reinforced internal design and built-in protection logic shield the sensor from shock loads, side forces, and irregular specimen failures.
  • Bidirectional Testing Capability: All load cells are designed for both tension and compression applications without the need for hardware reconfiguration.
  • TEDS Auto-Recognition: Equipped with IEEE 1451.4-compliant TEDS chips, the sensors support plug-and-play identification, eliminating manual calibration procedures.
  • Self-Calibration Ready: The system includes internal verification functions to maintain long-term accuracy and traceability of measurement data.
  • Temperature Adaptability: Operating range from −55 °C to +90 °C enables consistent performance in both ambient and environmental chamber testing.

Closed-Loop Controller

The TM-EML Series A incorporates a responsive closed-loop controller designed for dynamic load applications and precise real-time control.

  • Adaptive Feedback Control: A next-generation PID algorithm, optimized for the direct-drive servo system, ensures fast and accurate adjustment to varying material behavior and load patterns.
  • Smooth Transition Profiles: Intelligent motion algorithms generate stable acceleration and deceleration curves, providing uniform control across low- and high-speed testing modes—ideal for metallic materials tested under both ambient and elevated temperatures.
  • Multi-Channel Data Acquisition: Six synchronized analog channels and several digital inputs make it possible to collect extensometer, load, strain, and temperature data at the same time with millisecond-level synchronization.
  • Real-Time System Monitoring: Continuous diagnostics track voltage, motor temperature, and signal integrity, ensuring safe operation during long-duration or cyclic tests.

Real-Time Data Visualization and Graphing

  • Dynamic Graphing: During testing, the software displays live force–displacement, stress–strain, and time-based curves updated at 1200 Hz acquisition frequency.
  • Customizable Layouts: Users can configure graph styles, zoom levels, axis scaling, and overlays to suit specific analysis needs.
  • Automatic Markers: Yield points, modulus zones, breakpoints, and extensometer triggers are automatically detected and labeled during or after testing.
  • Batch Curve Comparison: Multiple specimen results can be displayed and analyzed together to evaluate consistency, detect outliers, and generate statistical summaries.
  • Data Export Options: All graphs and raw datasets can be exported in multiple formats, including CSV, Excel, PDF, PNG, and SVG, supporting flexible post-test reporting and analysis.

Integrated Control Interfaces


The TM-EML Series A supports multiple control and interaction modes, providing operators with ergonomic, efficient, and flexible access to all machine functions. Whether used in research, production, or training environments, these interfaces streamline test execution, setup, and safety management.

Handheld Remote Controller – Included as Standard

The compact, magnetically mountable handheld controller features a fully integrated 3.5-inch full-color touchscreen display that allows direct interaction with test parameters and live system feedback.

  • Ergonomic Interface: Equipped with silicone-coated keys and a precision rotary wheel, the controller allows fine manual positioning of the crosshead. Operators can perform incremental movements, return-to-origin operations, or precise specimen alignment before testing.
  • Real-Time Feedback: Force, displacement, and system status are displayed in real time, reducing the need to monitor the PC screen during setup or test execution.
  • Core Control Functions:
    • Start/Stop test
    • Return-to-home position
    • Manual jog control (up/down)
    • Grip open/close control (if pneumatic grips installed)
    • Specimen protection logic preventing excessive preload during setup
  • Flexible Communication Modes:
    • Direct Mode: Operates as a standalone control unit communicating directly with the controller.
    • PC-Synchronized Mode: Functions as a secondary input device for software-guided workflows through GenTest™.

Optional Industrial Touchscreen PC

An optional industrial-grade all-in-one touchscreen PC can be mounted directly on the load frame, enabling fully independent test execution without requiring an external computer.

  • GenTest™ Software Integration: The industrial PC comes preloaded with the full GenTest™ software suite, providing access to all standard testing methods, custom sequence creation, real-time graphing, analytics, and automatic report generation.
  • Touch Interface: The multi-touch display supports gestures such as tap, drag, pinch-to-zoom, and swipe for efficient navigation and fast data review. Test curves, parameters, and results are interactively accessible for smooth workflow control.
  • Industrial Build Quality:
    • Shock-absorbing housing for vibration resistance
    • Sealed front panel for dust and moisture protection
    • Optional vibration isolation mounts
    • Multiple USB ports for peripherals such as printers, barcode scanners, and data storage devices

Optional Pneumatic Grip Control Module

For systems equipped with pneumatic grips, an optional digital pressure control module provides programmable grip force management with real-time feedback.

  • Pressure Control and Regulation: Air pressure is adjustable through a digital interface, allowing precise control based on specimen characteristics. This prevents both under-clamping (sample slippage) and over-clamping (surface deformation).
  • Dual Gripping Channels: Upper and lower grips can be controlled independently, supporting precise synchronization and safe sample handling.
  • Integrated Safety Logic:
    • Grip actuation is disabled unless the test area is confirmed safe.
    • Pre-pressure locking and relief functions maintain grip stability during test initiation.
  • Compact Design: The module can be rack-mounted near the testing system or attached directly to the frame. Quick-connect pneumatic fittings allow rapid changeover of grip types.
  • Visual Display: A real-time pressure monitor and status indicators enhance user awareness and reduce the chance of setup errors.

GenTest™ Software


The GenTest™ software included with the TM-EML Series A delivers an intuitive, efficient, and user-oriented testing environment. Designed with a modern interface and logical layout, it provides seamless control, visualization, and analysis of test data for all standard and customized applications.

  • User-Friendly Interface: Clean, flat design optimized for both horizontal and vertical screens with automatic scaling and integrated numeric input for touchscreen operation.
  • Preloaded Test Standards: Includes ready-to-use templates for ASTM, ISO, GB/T, and EN standards, organized by test type for quick selection.
  • Customizable Methods: Users can modify or create new test procedures to match unique materials and testing requirements.
  • Real-Time Monitoring: Displays live force, displacement, strain, and time data with synchronized graph updates at 1200 Hz frequency.
  • Data Visualization: Interactive graphs with zoom, overlay, and curve comparison tools support detailed analysis.
  • Post-Test Analysis: Built-in recalculation tools enable users to adjust parameters and automatically reprocess results.
  • Automatic Data Export: One-click export of raw and processed data in CSV, Excel, PDF, and image formats.
  • Accessory Integration: Fully compatible with extensometers, chambers, pneumatic grip controllers, and other devices through a modular connection system.
  • Comprehensive Safety and Diagnostics: Monitors overloads, position limits, and environmental conditions in real time.
  • Report Customization: Configurable templates with company branding, watermarking, and statistical summaries.
  • Multi-Language Support: Allows real-time language switching without restarting the software.

Technical Specifications


Model TM-EML Series A – Single-Column Benchtop Universal Testing Machine
Force Capacity0.01 kN (2.2 lbf) / 0.05 kN (11.2 lbf) / 0.1 kN (22.5 lbf) / 0.5 kN (112 lbf) / 1 kN (225 lbf) / 2.5 kN (562 lbf) / 5 kN (1124 lbf)
Frame TypeDesktop
Test SpaceSingle-zone configuration
Max Crosshead Speed2400 mm/min
Min Crosshead Speed0.00005 mm/min
Return Speed (Max)3000 mm/min
Position Resolution0.0133 µm
Vertical Crosshead Travel (H)960 mm
Test Width (W)100 mm
Dimensions (W × D × H)22.8 × 20.5 × 62.2 in (580 × 520 × 1580 mm)
Frame Stiffness, kN/mm10 kN/mm
Weight238 lbs (108 kg)
Power Supply600 W
VoltageSingle-phase AC 220 V ±10 %, 50 Hz / 60 Hz
Common Parameters
AccuracyClass 0.5
Force Range500 N – 5 kN (0.2% – 100% FS)
10 N – 250 N (0.4% – 100% FS)
Calibration StandardGB/T 16825.1, ISO 7500 (Class 0.5), ASTM E4
Speed Accuracy±0.2% of set speed
Position Accuracy±0.2% of set position
Force Resolution1 / 600000 FS
Extension Resolution1 / 600000 FS
Strain AccuracyBetter than GB/T 228, ISO 6892-1, ASTM E8, ASTM E21
Safety ProtectionOverload protection (103% of rated force), position limit, over-voltage protection
Single-Channel Data Sampling Rate1200 Hz
Control Frequency1200 Hz
Environmental and Operational Conditions
Working Temperature+5 °C to +40 °C
Storage Temperature−25 °C to +55 °C
Relative HumidityAt 20 °C, +10% to 90%, non-condensing
Maximum Operating Altitude2000 meters
Motor TypeAC servo motor
Ball ScrewPre-loaded
Position MeasurementOptical encoder

Alignment Device Add-On


The Electro Mechanical Universal Testing System (50 N – 5 kN / 11.24lbf - 1124.04lbf) by TensileMill CNC can be improved with a special alignment device that will help you meet the meticulous demands of modern testing laboratories. To enhance your testing capabilities and achieve NADCAP readiness, we offer a specialized alignment fixture designed to optimize equipment performance.

This advanced fixture allows for fine-tuning the coaxiality of our testing system. After an initial coarse adjustment, our high-precision coaxiality meter and detection system help achieve a coaxiality of ≤ 5%, ensuring compliance with ASTM E1012 and NASM 1312B standards - key requirements for NADCAP accreditation.

Key Features:

  • Precision Alignment: Minimizes errors for more consistent results.
  • Multi-Purpose Use: Suitable for tensile, compression, bending, and shearing tests.
  • Enhanced Reliability: Delivers accurate and repeatable test outcomes.

Integrating this alignment fixture with the TensileMill CNC Universal Testing System gets your lab / business NADCAP ready. This ensures the highest level of compliance, accuracy, and performance available today.

Alignment fixture

Why should I choose the Electro-Mechanical Universal Testing System from TensileMill CNC?

At TensileMill CNC, Inc., we know that dependable materials testing begins with precision, flexibility, and user-centric design.

Our Electro-Mechanical Universal Testing System (50kN – 600kN) is engineered to meet diverse tension, compression, and flexural testing needs with industry-leading accuracy and control. Featuring dual-column construction, high-resolution load cells, and intuitive software, this system delivers consistent results across a wide range of materials including metals, plastics, composites, and more.

The system arrives as a turnkey package—fully calibrated and pre-configured for your specific testing standards. From consultation to post-installation training, our team ensures seamless integration into your lab or production line.

To request a tailored quote or discuss your application, contact our team at 877-672-2622, email sales@tensilemillcnc.com, or submit an online quote request for the fastest turnaround.

What kind of after-sales support can I expect for the UTM?

Support doesn’t end with delivery—it begins there.

For the Electro-Mechanical UTM, we offer comprehensive support services including installation assistance, operator training, calibration guidance, and ongoing technical support.

If you encounter any issues, our responsive team is available by phone at 877-672-2622 ext. 3, by email at support1@tensilemillcnc.com, or via our online support ticket portal.

Whether you need help with software functionality, standard-specific test setups, or maintenance, our priority is to ensure your system delivers maximum uptime and performance over the long term.

What is the lead-time for the UTM?

At TensileMill CNC, Inc., we are committed to timely delivery without compromising system quality.

Lead-times for the Electro-Mechanical Universal Testing System generally range from 4 to 6 weeks, depending on the selected load capacity, fixtures, and region-specific logistics.

Throughout the production and shipping process, our team keeps you informed, coordinates any custom configuration needs, and ensures that delivery aligns with your testing schedule. For the most accurate lead time and quotation, contact our sales specialists at 877-672-2622 or email sales@tensilemillcnc.com.

How easy is the Electro-Mechanical UTM to operate, and is training provided?

We design our systems with simplicity in mind—so users of all skill levels can run reliable tests with minimal learning curve.

The Electro-Mechanical Testing System features a user-friendly touchscreen interface and advanced software with preloaded testing programs for ASTM, ISO, and other global standards. Operators can configure tests quickly and generate detailed reports with just a few clicks.

Your purchase includes remote or on-site training to walk your team through system operation, standard compliance, and result interpretation. Even first-time users can operate the system confidently and efficiently.

If you require ongoing assistance, our technical support team is just a call 877-672-2622 ext. 3 or email away.

Does the UTM comply with international testing standards?

Yes, the Electro-Mechanical Universal Testing System is built to meet global compliance expectations across a wide range of industries.

The system supports testing in compliance with ASTM E8, ISO 6892, ASTM D638, ASTM A370, ISO 7500-1, and many other widely recognized testing standards.

Key compliance features include:

  • Precision Class 0.5 or Class 1 load cells
  • Accurate crosshead displacement measurement
  • Programmable test control with repeatable, validated output
  • Traceable calibration certificates and optional certification services

At TensileMill CNC, we facilitate certification services for both our own products and third-party devices, ensuring full compliance with NADCAP, ISO, ASTM, and other recognized industry standards.

What are the ongoing maintenance costs for the Universal Testing System?

At TensileMill CNC, Inc., we prioritize long-term affordability and minimal downtime.

The system is engineered with a robust, low-maintenance design featuring durable components and minimal moving parts. Routine maintenance typically involves annual inspections, lubrication checks, calibration verifications, and occasional component replacements based on usage frequency.

We offer Preventative Maintenance (PM) Service Packages to help streamline upkeep and ensure consistent accuracy and reliability over time. To request a PM Service quote or create a maintenance schedule, contact support1@tensilemillcnc.com or call 877-672-2622.

How does TensileMill CNC reduce downtime for Electro-Mechanical Universal Testing Systems?

Downtime disrupts more than just testing—it impacts your entire workflow.

That’s why we designed our UTM to be service-friendly and backed by a highly responsive technical support network.

In case of technical issues, our expert support staff can be reached at 877-672-2622 ext. 3, via email at support1@tensilemillcnc.com, or through our online support ticket system.

We typically provide an initial diagnosis within 4 hours and aim to deliver a complete solution— whether remote or parts-related—within 24 to 48 hours. With TensileMill CNC, you benefit from minimized disruptions, fast resolutions, and confidence that your test system will perform when you need it most.

How do I know which TensileMill CNC Service Plan is best for my needs?

Selecting the ideal service plan for your equipment depends on your specific usage and long-term goals. Our representative will work closely with you to assess your needs and recommend a comprehensive service plan. Whether you need annual maintenance, calibration services, or training programs, we'll ensure your TensileMill CNC equipment remains in optimal condition for years to come. Contact a TensileMill representative for a personalized consultation.

What is included in the TensileMill CNC Service Plan?

The TensileMill CNC Service Plan is designed to maximize the longevity and performance of your equipment. It includes:

  • Annual Preventative Maintenance (PM) Services to keep your CNC machines operating efficiently.
  • ISO 17025-certified Calibration Services for Universal Testing Equipment, Hardness Testers, and Impact Testers to maintain accuracy.
  • Training programs for both new and experienced operators to enhance proficiency.
To find the best service plan for your needs, consult with a TensileMill representative.

Why is ISO 17025-certified calibration important for my testing equipment?

ISO 17025-certified calibration ensures that your Universal Testing Equipment, Hardness Testers, and Impact Testers meet internationally recognized accuracy standards. This helps maintain reliable test results, ensures compliance with industry regulations, and reduces the risk of measurement errors. With the TensileMill CNC Service Plan, you receive professional calibration services to keep your equipment performing at peak precision. Contact us today to learn more.

What is the position accuracy of the TM-EML - Electro Mechanical Universal Testing System

The TM-EML - Electro Mechanical Universal Testing System provides 0.50% position accuracy. This level of accuracy allows for precise control and measurement of displacement during testing, which is critical for evaluating materials' mechanical properties accurately.

This high degree of position accuracy is essential for conducting tests where precise deformation or displacement measurements are necessary to understand how materials behave under different loads. It allows researchers and engineers to obtain detailed insights into material elasticity, ductility, and other mechanical properties that are influenced by displacement during stress and strain tests.

The accuracy of ±0.50% is particularly beneficial in fields that require rigorous material performance validation, such as structural engineering, biomedical applications, and automotive safety testing. It guarantees that the TM-EML system delivers reliable and consistent results, crucial for developing products that meet safety and quality specifications.

How does USB 2.0 communication benefit the control system of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System is equipped with a USB 2.0 communication interface, which optimizes its control system by facilitating fast and reliable data exchange between the testing machine's hardware and its software. The USB 2.0 interface supports data transfer speeds of up to 12Mb/s, enabling quick transmission of large datasets and real-time control commands.

This high-speed communication capability allows for smooth and efficient testing, allowing for immediate responses to control inputs and rapid updates of test parameters. The USB 2.0 system supports various communication modes, including controlling, breaking, batch, and real-time operations, which provides flexibility in managing test processes according to specific requirements.

The inclusion of USB 2.0 as the main communication channel underscores the system's commitment to adopting modern technological standards, enhancing overall testing operations. This connectivity option speeds up testing and increases data transfer reliability.

What are the weights of the different models in the TM-EML - Electro Mechanical Universal Testing System series?

The weights of the TM-EML - Electro Mechanical Universal Testing System models reflect their build and capacity, catering to a range of testing demands:

EML504 and EML105 Models: These models, designed for lighter applications, weigh 2645 lbs (1200 kg) each. Their construction allows for sufficient robustness while maintaining a manageable weight for easy installation and movement within testing facilities.
EML205 and EML305 Models: The mid-tier models, EML205 and EML305, each have a weight of 3306 lbs (1500 kg). This increased weight supports their enhanced capabilities and higher force applications, providing additional stability during testing.
EML505 and EML605 Models: The largest models in the series, EML505 and EML605, weigh 4410 lbs (2000 kg) each. This substantial weight supports the highest capacity and most demanding tests, providing stability and reducing vibrations during high-load operations.

What are the power consumption levels for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System models vary in power consumption based on their design and testing capabilities:

EML504 and EML105 Models: These initial models have 2 kW power consumption. This lower power requirement is due to their design for less demanding applications, making them suitable for routine testing.
EML205 and EML305 Models: The mid-range models in the series, EML205 and EML305, consume 5 kW of power. This increase accommodates their greater capacity and enhanced functionalities, suitable for more extensive or complex testing procedures.
EML505 and EML605 Models: The largest models, EML505 and EML605, have 5.5 kW power consumption. This higher level of power consumption supports the top-end capabilities of these models, including their ability to handle the highest forces and most rigorous testing conditions.

A range of testing applications require different power consumption profiles, allowing each model to maintain performance while offering efficient energy consumption.

What are the power requirements for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System has specific power requirements specific to each model's capabilities:

EML504 and EML105 Models: These models require a one-phase power supply, operating at 220±10% VAC 50/60Hz. This setup is suitable for locations with standard single-phase electrical infrastructure, making it easy to integrate these machines into most laboratory and industrial settings without special electrical modifications.
EML205, EML305, EML505, and EML605 Models: For these higher capacity models, a three-phase power supply is necessary, with specifications at 380±10% VAC, 50/60Hz. Three-phase power provides a more stable and efficient energy supply, which is necessary for handling the larger load capacities and operational demands of these more robust models.

These differing power requirements mean that each model operates optimally within its intended environment and capacity range, adapting to the specific power infrastructure available to it.

What is the crosshead speed accuracy of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System provides crosshead speed accuracy within ±1.0% or ±0.5% of the set speed, depending on the specific testing requirements and configurations. This high level of accuracy in controlling the crosshead speed guarantees that the speed at which tests are conducted is precise and consistent.

The ±1.0% accuracy is generally suitable for a wide range of industrial and research applications where moderate precision is acceptable. This level of accuracy is typically adequate for standard material testing situations, assuring that test conditions are met accurately without ultra-precision.

The more precise ±0.5% accuracy is beneficial for applications requiring higher control and precision. This tight accuracy is crucial in specialized testing environments, such as biomechanical research or in materials testing where even slight variations in speed could affect the outcome of the test significantly.

What are the crosshead speed ranges for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System features different crosshead speed ranges within its different models, customized for different testing tasks:

EML504 and EML105 Models: These models offer a crosshead speed range from 0.001 mm/min to 500 mm/min. This range of speeds allows for extremely slow to relatively fast testing speeds, allowing for precise control over test conditions, suitable for delicate and robust materials.
ML205, EML305, EML505, and EML605 Models: For these models, the crosshead speed range is from 0.001 mm/min to 250 mm/min. The reduced upper limit in these models is designed to cater for testing situations that may require more control and less speed.

These speed capabilities ensure that all models within the TM-EML series can meet diverse testing needs, from high-speed fatigue tests to slow, controlled deformation tests, making them valuable tools in both research and industrial settings.

What are the position resolutions for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System series offers specific position resolutions for its different models, designed to provide increased measurement accuracy for different testing requirements. Here are the position resolutions for each model group:

EML504 and EML105: These models feature a position resolution of 0.048 micrometers.
EML205 and EML305: These models offer a higher position resolution of 0.014 micrometers, enabling extremely precise positioning necessary for advanced materials testing and research applications.
EML505 and EML605: These models have a position resolution of 0.021 micrometers, providing a balance between high precision and practical use.

This tiered approach to position resolution ensures that each model in the TM-EML series can effectively meet the specific precision demands of different industries and testing scenarios, from basic quality control to complex research and development projects.

How do precision, pre-loaded ball screws affect the TM-EML - Electro Mechanical Universal Testing System?

The precision, pre-loaded ball screws in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell are key components in optimizing machine performance and accuracy. These ball screws are engineered to provide smooth and precise movement of the load frame during testing, allowing a precise application of force to specimens without backlash.

The pre-loading of the ball screws eliminates any gap or looseness in the screw mechanism, resulting in highly repeatable and accurate motions. This is particularly important for maintaining consistent test conditions and obtaining reliable results, especially when conducting tests that require very fine adjustments to force or displacement.

Furthermore, the precision aspect of these ball screws contributes to the system’s ability to perform tests with high-resolution measurements. This capability is vital for advanced materials testing where even minute differences in material behavior need to be detected and accurately recorded.

What load range requirements are the TM-EML - Electro Mechanical Universal Testing System suited to?

The dual-column Class D testing systems of the TM-EML - Electro Mechanical Universal Testing System are designed to accommodate load range requirements from 50 kN (11240.44 lbf) to 600 kN (134885.36 lbf). This broad range makes the system highly flexible and suitable for many types of testing applications.

Such a capacity allows the machine to handle everything from light to heavy loads, making it ideal for testing different kinds of materials including metals, composites, and building components. The ability to adjust the load range enables users to customize the testing parameters to the specific strength and durability requirements of the material under examination. This flexibility is necessary for applications in sectors where varying degrees of force are needed to guarantee product safety and compliance with industry standards. The dual-column design increases machine stability and accuracy, providing reliable results highly valuable in quality assurance and research and development.

What are the typical uses of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML – Electro Mechanical Universal Testing System is used for quality control and production testing. This testing machine is required to verify that materials and products meet specified standards and requirements before they reach the market.

In quality control, the TM-EML machine tests the mechanical properties of materials, such as strength, flexibility, and durability, which helps guarantee that each batch maintains consistent quality and adheres to safety standards. In production testing, the machine verifies that final products meet the rigorous demands of their intended applications, helping manufacturers identify and correct potential defects before products are distributed.

Due to its dual applications for both quality control and production testing, the TM-EML proves to be an invaluable tool in the manufacturing process, contributing to the production process's efficiency, customer satisfaction, and regulatory compliance.

What are the force capacity options available for the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers a wide selection of force capacities to satisfy an array of testing requirements. The available force capacities include:

50 kN (11240.44 lbf) for testing smaller or less robust materials. 100 kN (22480.89 lbf) suitable for moderate testing applications. 200 kN (44961.78 lbf) designed for more demanding material testing. 300 kN (67442.68 lbf) for even higher strength testing requirements. 500 kN (112404.47 lbf) and 600 kN (134885.36 lbf) for the highest testing demands typically required in heavy industrial applications.

This range means that the TM-EML system can effectively be used for a wide range of tests, from low-load examinations to high-strength evaluations, making it ideal for diverse sectors. The flexibility in force capacity allows users to precisely match the testing system’s capabilities to their specific material testing requirements.

What is the load frame configuration of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System 50kN / 600kN with Precision Load Cell features a dual-column, floor model, electromechanical load frame configuration. This setup is specifically designed to provide stability, durability, and precision during testing.

The dual-column design increases the machine's structural integrity so that it can sustain high forces applied during tests without compromising accuracy or safety. This is particularly important for consistent results in tests involving high loads. As a floor model, the system is set up on a stable base which further contributes to its overall rigidity and minimizes vibrations that could affect test results. The electromechanical nature of the system offers precise control over force application, allowing for smooth and controlled loading which is necessary for both repetitive industrial applications and detailed research analyses.

This configuration makes the TM-EML system highly effective for an extensive range of testing applications, including tension, compression, and flexure tests, essential for quality control and production testing.

Does the TM-EML - Electro Mechanical Universal Testing System offer single or dual testing zones?

Yes, the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is designed to accommodate single or dual testing zones. This feature allows for greater flexibility in testing applications, enabling users to conduct different types of mechanical tests simultaneously or independently, depending on the specific requirements of their testing protocols.

Having the option for dual testing zones significantly increases testing throughput by allowing parallel tests to be conducted. This is very beneficial in production environments where time efficiency is critical, or in research settings where different materials or test conditions need to be compared under similar loads. The ability to switch between single and dual testing zones also adds to the system’s efficiency, making it a suitable choice for an array of industries, including materials science, engineering, and quality control sectors that require adaptable and reliable testing capabilities.

What types of specimens are typically tested using the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is engineered to test a comprehensive array of materials, each requiring assessment of specific mechanical properties.

Metals: This system evaluates metals for properties such as tensile strength, compression, and elongation, important for understanding how these materials perform under stress.

Building Components: It is used to test structural materials such as concrete and steel bars, assessing their ability to withstand loads and pressures typical of their usage.

Large Fasteners: The system examines the durability and load capacity of fasteners like bolts and screws, which are necessary for structural stability and integrity.

Composites: Suitable for testing composite materials, the system measures characteristics like flexural strength and stiffness, important for applications requiring lightweight yet robust materials.

Wood Products: It tests wood and wood-based products for strength and load-bearing capacities, important for verifying their effectiveness in construction and furniture making.

These testing capabilities make the TM-EML system a comprehensive tool for evaluating the performance and durability of materials for their intended uses, making sure that they meet the required standards.

How does the dual-column load frame design benefit the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell features a sturdy, compact dual-column load frame that increases both system functionality and reliability. This robust load frame design provides stability and precision during testing, which is necessary for accurate mechanical testing outcomes.

The dual-column configuration not only provides the necessary support for high-force applications but also guarantees that the load is evenly distributed across the specimen, reducing the risk of misalignment and potential errors during testing. The compact nature of the load frame makes it ideal for laboratory environments where space efficiency is important, without compromising the system's ability to handle a large range of force capacities from 50 kN up to 600 kN.

This combination of sturdiness and compact design in the load frame allows the TM-EML system to conduct rigorous tests on different materials and products reliably, making it a valuable tool for industries requiring precise material characterization under mechanical stress.

What advantages does the high-speed, low-vibration electromechanical drive offer in the TM-EML - Electro Mechanical Universal Testing System?

The high-speed, low-vibration electromechanical drive of the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers significant benefits that contribute to greater testing efficiency and accuracy. This drive system enables the testing machine to operate at higher speeds without compromising the quality of data due to mechanical vibrations. The low-vibration feature is particularly beneficial, as it minimizes noise and disturbance so that precision in load application and measurement is maintained throughout the testing process.

Additionally, the high-speed capability of the electromechanical drive allows for quicker test completion, which is essential in high-throughput testing environments where time efficiency is critical. This can significantly reduce overall test duration, leading to increased productivity and faster turnaround times for experimental results. The combination of speed and low vibration in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell makes it an ideal choice for a number of testing applications, from research and development to quality control in manufacturing settings.

What types of testing applications are the TM-EML - Electro Mechanical Universal Testing System designed for?

The TM-EML - Electro Mechanical Universal Testing System is specifically designed to meet a broad range of mechanical testing applications, including tension, compression, and flexure tests. These systems are adaptable and robust, making them suitable for evaluating the mechanical properties of a diverse range of materials such as metals, composites, and wood products.

Tension tests assess the material's ability to withstand forces that pull it apart, measuring properties like maximum tensile strength and elongation. Compression tests evaluate the material's response to forces that reduce its size, such as crush resistance and stiffness. Flexure tests determine materials' behavior under bending stress, identifying flexural strength and modulus. This capability to perform multiple types of tests makes the TM-EML machine invaluable in industries where understanding these properties is an essential component of quality control and compliance with safety standards. The machine's adaptability allows it to meet the rigorous demands of both production testing and research applications, making sure that the materials will perform as expected in the application for which they have been designed.

How do linear motion guides contribute to the TM-EML - Electro Mechanical Universal Testing System's operation?

The linear motion guides in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell are integral to its functionality, providing superior alignment during testing procedures. These guides guarantee that the load frame movement is perfectly linear, preventing any lateral or rotational motion that could skew the test results. As well as providing accurate force application and measurement, this precision alignment also assures that the loads are applied evenly across test specimens.

The stability offered by these motion guides significantly enhances test outcome reliability. By maintaining strict alignment, they help replicate test conditions consistently, which is essential for valid and reproducible results. This feature is particularly important in applications where high precision and repeatability are necessary, such as material science research and quality control in manufacturing processes.

How does the software with a pre-programmed industry standards library benefit the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is equipped with versatile, user-friendly software that includes a comprehensive library of pre-programmed industry standards such as ASTM, ISO, DIN, EN, and BS. This software significantly boosts the system's functionality by simplifying the setup and execution of tests, allowing users to select from a broad range of standard testing protocols with just a few clicks.

This built-in library not only streamlines the testing process but also ensures that tests are conducted in strict compliance with international standards, which is important for maintaining accuracy and reliability in test results. The software's ease of use facilitates quicker personnel training and reduces human error during test setup. Additionally, the ability to easily switch between different testing standards makes the TM-EML system highly adaptable to different testing requirements across numerous industries.

What are the benefits of the high-resolution, digital closed-loop controls integrated into the load frame of the TM-EML - Electro Mechanical Universal Testing System?

The high-resolution, digital closed-loop controls integrated into the load frame of the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell provide several critical benefits that improve machine testing accuracy and reliability. These controls enable precise regulation of the testing process, allowing real-time monitoring of applied forces and movements.

This high level of control resolution allows for minute adjustments to the testing parameters, resulting in highly accurate test results. The closed-loop system continuously monitors and adjusts operation based on feedback from the load cell and other sensors, making sure that the desired test conditions are maintained consistently throughout the experiment. This is particularly relevant when testing materials that require strict force and displacement specifications.

Furthermore, the integration of these controls into the load frame simplifies the machine's architecture, reducing mechanical complexity and increasing overall reliability. This integration helps prevent operational errors and reduces mechanical failures, contributing to smoother operation and longer equipment life.

How does the automatic limit-checking feature contribute to the safety and reliability of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is equipped with an automatic limit-checking feature that significantly increases both the safety and reliability of the testing process. This feature involves continuous monitoring of critical parameters such as crosshead position, overload, temperature, and voltage. By automatically detecting and responding to any deviations from predefined safe operational limits, this system helps to ensure that the testing machine operates under safe conditions at all times.

Automatic limit checking of the crosshead position prevents mechanical damage to testing equipment and specimens by stopping the crosshead if it moves beyond its maximum allowable limit. Overload protection safeguards the load cell and other sensitive components from damage due to excessive force application. Similarly, monitoring temperature and voltage helps prevent overheating and electrical issues, which could lead to equipment failure or unsafe operating conditions.

This comprehensive monitoring system not only protects equipment and samples from damage but also significantly reduces accident risk, enhancing operator safety. Moreover, maintaining the machine within operational limits preserves the integrity of the test results, assuring the reliability and repeatability of the data gathered.

What advantages does the complete selection of grips, fixtures, environmental systems, and extensometers provide in the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers a comprehensive selection of grips, fixtures, environmental systems, and extensometers, providing numerous advantages. Because of its versatility, the system can be adapted to meet unique testing requirements across a vast range of materials and products.

Grips and Fixtures: The availability of different grips and fixtures allows the system to securely hold different types of specimen shapes and sizes.

Environmental Systems: Incorporating environmental systems into the testing setup enables the simulation of different climatic conditions, such as humidity, temperature, and corrosive atmospheres. This capability is vital for assessing material behavior under environmental stresses that mimic real-world conditions.

Extensometers: Extensometers enhance deformation measurement precision during tests. These devices provide high-resolution data on material strain, crucial for detailed analysis of material properties such as elasticity, yield, and tensile strength.

In combination, these accessories greatly improve the functionality of the TM-EML system, making it a highly effective tool for comprehensive material testing, providing many customizable options.

What are the different models available in the TM-EML - Electro Mechanical Universal Testing System series and their respective capacities?

The TM-EML - Electro Mechanical Universal Testing System series includes a range of models, each designed to meet different testing needs and capacity requirements. The models in this series are:

TM-EML504: Offers a force capacity of 50 kN (11240.44 lbf), suitable for testing smaller or more delicate materials.
TM-EML105: Provides a force capacity of 100 kN (22480.89 lbf), ideal for moderate-sized samples requiring higher force applications.
TM-EML205: Features a force capacity of 200 kN (44961.78 lbf), designed for more demanding material testing scenarios.
TM-EML305: Has a force capacity of 300 kN (67442.68 lbf), accommodating larger or tougher materials.
TM-EML505: Features a force capacity of 500 kN (112404.47 lbf), suitable for very high-load testing applications.
TM-EML605: The largest model with a force capacity of 600 kN (134885.36 lbf), designed for the highest load requirements in industrial settings.

Each model in the TM-EML series is equipped with a precision load cell and state-of-the-art testing features that make them versatile and suitable for a broad range of industrial and research applications. Users can choose a model that best fits their specific testing requirements, whether for routine quality control or advanced research and development.

What calibration standards does the TM-EML - Electro Mechanical Universal Testing System meet?

The TM-EML - Electro Mechanical Universal Testing System is calibrated according to ISO 7500 standards, specifically to Class 1 and Class 0.5 precision levels. This compliance with internationally recognized calibration standards guarantees that the system provides highly accurate force measurements, necessary for reliable and consistent results.

Class 1: This calibration class offers a standard accuracy level suitable for a variety of testing applications, including quality control and compliance testing. It is generally precise enough for mechanical testing requirements where extreme precision is not critical.
Class 0.5: Offering a higher level of precision, Class 0.5 is used for more demanding applications where minute differences in measurement can significantly impact material properties interpretation. This class is particularly relevant in research and development environments where a detailed understanding of material behavior under stress is required.

In addition to providing Class 1 and Class 0.5 calibration options, the TM-EML system provides flexibility to meet the needs of both standard industrial applications and high-precision scientific research.

What is the force resolution of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System offers a high force resolution of 1/500,000 full scale (FS). As a result of such a high level of resolution, it is possible to measure forces with an extremely high degree of precision, which is essential when determining the mechanical properties of materials.

It is possible to detect even the smallest force changes thanks to this high resolution, providing detailed insight into the behavior of the material. It is particularly useful for applications where understanding the subtle differences in the behavior of materials can have a significant impact on the development and improvement of products.

This fine-resolution capability of the TM-EML system makes it possible to conduct reliable and detailed stress-strain analyses, which are important for advanced material science research and product quality assurance.

People Also Searched For

TensileMill CNC - Classic Upgrade

TensileMill CNC - Classic Upgrade

The TensileMill CNC - Classic Upgrade is the ultimate solution for precise and repeatable flat tensile and impact test specimen preparation. Engineered with TensileSoft™ technology and powered by a Fanuc controller, this machine offers an intuitive, user-friendly experience for both seasoned CNC operators and those with minimal training. Its compact footprint and turnkey design make it an ideal addition to any testing facility, ensuring maximum efficiency without compromising on accuracy. With a high-precision 3.2kW servo motor, the TensileMill CNC - Classic Upgrade ensures 0.0003” accuracy, handling specimens up to 14” long, 2” wide, and 0.5” thick. It meets ASTM, ISO, DIN, and JIS standards while efficiently preparing three 1.0” thick stacks at once with its triple clamping fixture. Compatible with an Impact/Pendulum notching machine, it also streamlines U & V-notch specimen preparation, making it a top choice for precise, high-speed testing.

TensileMill CNC specimen interface

TensileMill CNC XL - Flat Specimen Preparation

The XL model is our larger tensile sample preparation machine that comes standard with an upgrade function of full CNC Carbon package for general purpose CNC requirements. TensileMill CNC XL is equipped with a state-of-the-art auto tool changer for the ultimate milling flexibility and time savings, allowing to prepare various types of tensile specimens and other parts. The advanced software allows to the operator reach milling results in seconds with a push of a few buttons. TensileMill CNC XL is an ideal user-friendly solution for medium to large size laboratories and manufacturing facilities.

TensileMill CNC Industrial Upgrade is the ultimate solution for preparing tougher, larger and higher volumes of materials for tensile sample preparation needs.

TensileTurn CNC - Industrial Upgrade - Round Tensile Sample Preparation Machine

The Industrial Upgrade model is a substantial step up from our Classic system. It offers the ability to accommodate larger starting blank sizes, tougher materials, irregular shapes, higher specimen preparation volumes, automatic center drilling and other unique functions required for the simplest and most accurate round tensile sample preparation. This system comes standard with a granite frame for added stability and the shock absorption for maximum sample preparation accuracy and longer system life-span. Though the Industrial Upgrade system is extraordinary for tensile specimen preparation needs, it is also capable of full range of CNC machining capabilities.

Affordable and Optimal Tensile Testing Machines

Tensile Testing Equipment

When selecting a tensile testing machine, there are a number of factors that must be considered. Whether you're upgrading in quality or functionality, or have the decision to move your materials testing in-house, you want to avoid buying a machine that doesn't meet the range of testing or materials for your needs. Of course you will be guided by the type of testing - tensile, compression, fatigue, etc. - and the ASTM or ISO standards for the market your product will enter. Other factors to consider when selecting the perfect tensile tester include…