TensileTurn CNC
Industrial Upgrade
Round Tensile Sample Preparation
Industrial Upgrade – Round Tensile Sample Preparation
The TensileTurn CNC – Industrial Upgrade Model is a conveniently sized automatic CNC lathe for industrial use designed to prepare accurate round tensile specimens to achieve the highest accuracy in tensile results.
Key Benefits
Engineered specifically for tensile and impact specimen preparation, this system puts repeatable, lab-grade results within reach of any operator. Here is what sets it apart:
Small Footprint
Compact, self-contained design fits neatly into existing lab and production layouts without requiring a dedicated machining area or special facilities.
Perfect for Untrained CNC Machinist
A guided touchscreen workflow generates the machining path automatically, so operators produce test-ready specimens without any prior CNC programming experience.
Turnkey Solution
Delivered ready to run with tooling, fixtures, software, and training included—set up, calibrate, and start preparing specimens with minimal lead time.
Super User-Friendly
The TensileSoft interface walks the operator through setup step by step, with saved specimen profiles for fast, repeatable jobs.
Accurate & Repeatable Results
Purpose-built rigidity and precise motion control deliver consistent specimen geometry batch after batch, supporting reliable, comparable test data.
Free Proof of Concept
Send us your material and specimen requirements and we will machine a sample set on the actual system—so you can validate results before you invest.
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See It In Action
Overview
Description
The TensileTurn CNC – Industrial Upgrade Model is a conveniently sized automatic CNC lathe for industrial use designed to prepare accurate round tensile specimens to achieve the highest accuracy in tensile results. The system features touch screen tensile milling interface to allow any operator, with or without machining experience, to quickly prepare tensile specimens as per your desired size. By simply selecting a common tensile size from our library of common standards (ASTM, ISO, DIN, etc.) or by entering your own dimensions on the touch screen numerical keypad, TensileTurn CNC – Industrial Upgrade Model is ready to machine a wide range of materials, starting specimens blanks with various finishes and automation capabilities, such as automatic center drilling function.
Round Specimen Preparation CNC Machine
TensileTurn CNC – Industrial Upgrade Model is a high-performance CNC tensile sample preparation system, specifically engineered for efficient and precise round tensile specimen preparation. As the enhanced version of our Classic model, this system features TensileSoft™ v2.0 – the industry’s most user-friendly software for tensile test specimen machining – now paired with the world’s first Fanuc Controller integration for this application. The advanced programming package supports a full range of CNC operations, including turning, facing, knurling, sanding, drilling, and cutting, while delivering the simplest and most intuitive process available for non-trained CNC machinists.
This system allows your quality control team to produce a wide range of tensile specimens, including standard round tensile bars, sub-size round samples, threaded specimens, fatigue test specimens, and button-head tensile bars. With the ability to accept round, square, or irregular stock shapes, the TensileTurn CNC lathe simplifies tensile test sample preparation, even for operators with minimal machining experience.
By bringing round tensile sample preparation in-house, your facility gains full control over testing timelines, eliminating outsourcing delays and reducing overall costs. The system is designed to operate independently from your general-purpose machining centers, freeing up production capacity while allowing the quality control team to prepare tensile specimens on demand, in just minutes.
Key benefits include:
- Accelerated training: Turn unskilled operators into proficient users within hours.
- High-precision tensile specimen machining: Consistently accurate samples that meet ASTM, ISO, DIN, and other standards.
- Reduced lead times and production bottlenecks: No more waiting for access to the main machine shop.
- Increased reliability and repeatability: Every specimen is prepared to exacting specifications, ensuring accurate tensile testing results.
Whether you’re preparing high volumes of round tensile specimens or need consistent results across a variety of material types, the TensileTurn CNC – Industrial Upgrade Model is the most versatile and cost-effective solution for your tensile testing lab.
Technical Specifications
| Swing Over Bed | Ø8 in (Ø203 mm) |
| Center Width | 9 in (228 mm) |
| Spindle Bore | Ø1 in (Ø26 mm) |
| Spindle Speed Range | 50–3,500 |
| Lathe Chuck | Ø4 in (Ø101 mm) |
| Tool Changer Type | Electric |
| Number of Tool Positions | 8 with ½ in shank external tools |
| Tool Holder | 4 Boring Tool Holders, ¾ in Shank |
| Max Section of Tool | 0.5 × 0.5 in (12.7 × 12.7 mm) |
| X-Axis Travel | 7.09 in (180 mm) |
| Z-Axis Travel | 8.85 in (225 mm) |
| X Axis Speed | 600 in/min (15 m/min) |
| Z Axis Speed | 600 in/min (15 m/min) |
| Position Accuracy | ±0.0002 in* (±0.005 mm*) |
| Tailstock Taper | MT2 |
| Coolant Tank Capacity | 10 gal (38 L) |
| Total Connected Power | 3.2 kW |
| Servo Motor | FANUC Bis 0.5 350 W AC |
| Main Motor Power | 2 hp (1.4 kW) |
| Main Motor (rpm) | 3,500 |
| Coolant Pump Power | 1/8 hp |
| Power Requirements | 220 VAC, 20 A |
| Weight | 800 lb (362 kg) |
| Overall Dimensions (L×W×H) | 43.8 × 26 × 42.5 in (1.1 × 0.66 × 1.1 m) |
Built to standards
Controller
Our easy to use touch screen controller is equipped with our complete Carbon software. Our control systems include 2Mb of storage, Ethernet, USB ports, macro B programming, 16 tool offsets, 6 work offsets, drilling canned cycles, scaling and mirroring, turning CAN cycles, cutting edge dual mode cutter compensation, and more. Along with the tensile milling software interface, Carbon also allows the operator to access the FANUC Industrial CNC Software used for professional CNC Control functions. Our Carbon software is constantly having new features developed, and every TensileMill CNC system includes updates at no additional cost.
Service Plan
Our comprehensive Service Plan includes regular Preventative Maintenance (PM) to reduce downtime, extend equipment life, and maintain testing accuracy.
Beyond standard servicing, we offer expert training and retraining for your quality-control team—ensuring staff stay current, close skill gaps, and fully leverage your equipment’s capabilities. Whether you are integrating new operators or improving consistency, this added support delivers real value.
Contact your TensileMill CNC representative today to choose the plan that best fits your needs.
Consumables & Tooling for This Model
Compatible spare parts and consumables — order online.
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View details →Frequently Asked Questions
Does the Industrial Upgrade produce round specimens that meet international testing standards?
Yes. The TensileTurn CNC – Industrial Upgrade is designed specifically to produce specimens that comply with major international standards, including ASTM E8, ASTM A370, ISO 6892, and others.
The system supports both standard and custom geometries, with precision machining that ensures tight tolerances, consistent surface finish, and dimensional repeatability, crucial for accurate testing and audit readiness.
Pre-programmed profiles and optimized tooling options make compliance straightforward, while flexible customization allows operators to meet any additional regulatory or internal standards. Need compliance documentation or third-party certification support? We can help with that too, ensuring full traceability and peace of mind.
At TensileMill CNC, we facilitate certification services for both our own products and third-party devices, ensuring full compliance with NADCAP, ISO, ASTM, and other recognized industry standards.
See our standards and certification.
What are the standard connecting requirements for the TensileTurn CNC – Industrial Upgrade model for round tensile sample preparation?
The standard requirements are 220 V 1ph VAC 20A. The additional requirement for this round specimen preparation machine is air for the tailstock of 90 psi.
See our standards and certification.
What types of industry standards can the system prepare my material stock to?
TensileTurn CNC – Industrial Upgrade is fully equipped with our TensileSoft™ which allows to easily and accurately prepare most all types of tensile dog bone standards. With a push a of a few buttons, you will be able to prepare ASTM, ISO, DIN and JIS standards accurately and repeatably, without any further machining requirements.
The smooth surface finish and the dimensional symmetry will always be within your required standard therefore readily available for your tensile testing machine operations.
See our standards and certification.
How expensive are the maintenance costs for the TensileTurn CNC – Industrial Upgrade?
The Industrial Upgrade round sample preparation machine is built for 24/7 reliability and low-cost operation over its lifetime.
Thanks to its industrial-grade mechanical components and streamlined design, routine maintenance is minimal. Most customers require only basic upkeep and an annual preventative maintenance service to maintain optimal performance.
To protect your investment and reduce unplanned downtime, we offer PM Service Packages that include on-site evaluations, adjustments, lubrication, and replacement of high-wear parts. To receive a personalized PM quotation, contact our service team at.
For a tailored recommendation, request a personal quote.
What are the ongoing costs for machine maintenance, consumables and spare parts?
TensileMill CNC machines are designed to be easy and inexpensive to maintain. Spare parts are mainly consumables such as inserts and fixtures, and these are virtually always in stock. We supply an adequate amount to start and often add a few extras.
Because the consumables are non-proprietary, you can also buy them elsewhere; the advantage of buying from us is that our supplied parts tend to last longer and perform better. All software upgrades are also free for life, so there are no unexpected software costs.
Maintenance is straightforward: each unit ships with an operating manual and maintenance schedule, needs very low maintenance, and our standard recommendation is simply to run the machine every couple of days.
The main consumables are:
- Fixtures and inserts, matched to your materials and included in the turnkey package, with extras typically listed in the quotation’s bonus section
- Coolant, a recirculating water-based fluid formulated to your materials
For coolant we recommend brands such as CimCool, Hocut, and Blaser, all available locally. To plan consumables for your work, consumables and spare parts.
What is the average cost range for round tensile sample only preparation with the Industrial Upgrade TensileTurn CNC?
The Industrial Upgrade TensileTurn CNC provides precision machining for round tensile specimens providing consistency and efficiency. The average cost per round sample for preparation only ranges from $150 to $300.
This system is ideal for labs requiring high-accuracy, high-throughput operations. For an exact cost estimate, use the TensileMill Round Sample CNC Calculator or contact our product specialists for a personalized quote.
See our standards and certification.
What is the surface finish of the various materials that is offered by the TensileTurn CNC – Industrial Upgrade model?
The surface finish specifications are typical of a high quality CNC turning center. In the great majority of cases, the results are 63 Ra or better. There are a number of factors to consider when evaluation a surface finish.
For peace of mind, it is suggested to send your samples to TensileMill CNC for our free sample preparation service.
For help matching this to your lab, talk to a specialist.
How easy is the TensileTurn CNC – Industrial Upgrade to operate and do you provide training?
Ease of use is at the heart of the TensileTurn CNC – Industrial Upgrade, despite its robust industrial capabilities.
The system features an intuitive touchscreen interface, intelligent software, and simplified controls that minimize the learning curve, even for first-time operators.
Comprehensive training is included with every purchase, delivered either remotely or on-site, depending on your preference. We also provide continuous technical support to ensure ongoing success.
This streamlined usability means fewer operator errors, faster training, and better-quality specimens with every batch. For further assistance or training coordination, our support team is available or.
For help or support, talk to a specialist.
What installation & training services are available to us?
TensileMill offers a 1 day standard installation & training session for our clients. Due to the nature of the lathe systems for tensile sample preparation, we recommend at least one day to ensure that all operators are fully immersed in the use of the TensileSoft™ – our tensile sample preparation software, for the easiest, and most effective results.
TensileMill CNC Inc. is all about on-going improvement and therefore savings for our clients. Training and installation videos may be requested to identify if a formal training would still be required.
In our best experience, CNC machinists with moderate to advance experience do not require formal training and installation. They can get away with a remote session over Skype or even a phone call.
Learn more by connecting with our CNC consultants today for the optimal solution for your training and installation needs.
See our standards and certification.
What kind of after-sales support can I expect for the TensileTurn CNC – Industrial Upgrade?
Reliable post-sales support is just as important as machine performance. That’s why we back the round sample preparation system with expert service from installation through the entire lifecycle of the system.
We assist with setup, calibration, and operator training tailored to your workflow. Should you need technical help down the line, our support team is available, by for priority handling.
Whether you need assistance with programming, machine diagnostics, or tooling optimization, our technical experts are committed to helping you maintain accuracy and uptime.
For help or support, talk to a specialist.
What are some fundamental maintenance tips for optimizing the life-span of our round tensile sample preparation machine?
All TensileMill machines are designed with ease-of-use and ease-of-maintenance in mind. By keeping the machine clean, checking and adding fluids as necessary and running the system consistently, you will maximize the life cycle of your system. Contact us today to learn more.
For a tailored recommendation, request a personal quote.
What are the optimal dimensions of the starting blank stock for the Industrial Upgrade tensile sample preparation system?
For the best results, hold one end of the blank in the chuck while the other end is supported by the tailstock, leaving enough material for the chuck to grip. We recommend about 1/2 to 3/4 in of holding length, and a little extra for threaded-end specimens.
The system accommodates several stock shapes:
- Round stock: up to 4 in diameter and 12 in length
- Square stock: up to 1 x 1 x 12 in, and the square chuck can hold specimens that are not perfectly square
- Irregular stock: handled with a custom solution, for which we ask for a photo
Minor deviations often come from band-saw cutting without precision instruments, so we invite clients to send samples for us to prepare free of charge for peace of mind. To discuss your stock, talk to a specialist.
Can we send our specimens to your facility to be prepared for us to make sure the system can meet our specific needs?
Sending your specimens to our facility for proper tensile sample preparation is one of the best ways to get the peace of mind that you are hoping for. It is our goal to ensure that you are 100% comfortable with our system.
We will take the before and after photos of your specimens; we will create a video of the process to prepare your specimens; and we will send the prepared tensile samples back to your facility for quality inspection. The best part is this service is absolutely free for you! Contact us today to learn more.
For help or support, talk to a specialist.
Do you supply benches for your TensileTurn Industrial Upgrade models? What are the bench dimensions?
Your bench is typically found in the optional accessory section on your Round Tensile Sample Preparation System quotation.
The bench weights 248lbs (113kg) and has dimensions of (WxDxH) 48x42x38″ (122 x 107 x 97cm).
To learn more, request a personal quote.
How does TensileMill CNC, inc. Reduce downtime with the TensileTurn CNC – Industrial Upgrade?
Downtime in industrial testing environments can be costly. That’s why we’ve built a support system for the round sample preparation machine that prioritizes fast diagnostics and efficient resolution.
In the event of a technical issue, our expert team is available via.
Most issues are assessed and resolved remotely within 4 hours, and when parts or deeper intervention are needed, our goal is full resolution within 24–48 hours.
Our responsive service infrastructure ensures your tensile specimen preparation process stays online, supporting production throughput, lab testing accuracy, and internal QC performance.
For a tailored recommendation, request a personal quote.
How simple is it to use the TensileTurn system for a non-experienced CNC machinist?
TensileMill’s systems are designed to be user-friendly, accurate, and repeatable, though operators should have at least basic lathe knowledge to avoid costly mistakes when running a lathe system.
We recommend a minimum of one day of training for the TensileTurn CNC systems, which is enough for operators to apply the CNC lathe confidently to their tensile dog-bones. During training they learn to:
- Use our library of common standards
- Prepare round, square, or irregular starting blanks
- Enter new specimen dimensions in the user-friendly software
The guided interface keeps the learning curve short. See our standards and certification.
What is the accuracy & repeatability of your system?
The accuracy & repeatability for the Industrial Upgrade round tensile specimen preparation model is 0.0003″. Due to the latest upgrades, this number will improve, guaranteeing that your tensile dog bones will be prepared to virtually any global industry standard.
See our standards and certification.
What is the chip removal procedure for the TensileTurn CNC Industrial Upgrade model?
Chip removal on the Industrial Upgrade is simple:
- E-stop the machine
- Open the door
- Remove the chips
Always wear proper personal protective equipment when handling machining chips. For help matching this to your lab, talk to a specialist.
What is the lead-time for the TensileTurn CNC – Industrial Upgrade?
At TensileMill CNC, Inc., we prioritize your deadlines with reliable lead times and dependable logistics.
The Industrial Upgrade round sample preparation system typically ships within 4 to 6 weeks, depending on the chosen configuration and shipping region.
We work proactively with your team to confirm system specs, coordinate delivery, and minimize integration delays. This efficient process allows you to stay on track with production schedules, R&D planning, or compliance audits.
For the most accurate lead-time and quote, please, or use our online quote system.
For a tailored recommendation, request a personal quote.
What is the TensileTurn CNC – Industrial Upgrade's model footprint?
TensileTurn CNC – Industrial Upgrade model offers an ultra-compact footprint compared to any industrial grade CNC machining equipment. The state of the art design backed up with a super-shock absorbent granite frame allows the system to take on a “real beating” while offering the optimal solution for round, square and irregular tensile specimen preparation needs for a full range of metal materials up to 55 HRC hardness.
The overall system dimensions are 43.8″ x 26.7″ x 39″ (1112 x 678 x 991 mm) weighing only 810 lbs. (368.2 kg)
The coolant tank is not part of a foot print, but can fit under the working table which preserves space. The work table is supplied as an optional accessory with the quotation for the rought tensile sample preparation system. Get a quote today.
For a configuration matched to your specimens, request a personal quote.
Why should I choose the TensileTurn CNC – Industrial Upgrade as my round specimen preparation machine?
At TensileMill CNC, Inc., we understand that industrial testing environments demand speed, durability, and uncompromising accuracy.
The TensileTurn CNC – Industrial Upgrade is a turnkey solution engineered for high-volume, high-precision round tensile specimen preparation. This system comes fully equipped with industrial-grade components, live tooling capabilities, and advanced software to streamline even the most demanding applications.
Whether you’re operating under ASTM, ISO, or NADCAP standards, the Industrial Upgrade delivers consistency, repeatability, and minimal downtime, all while eliminating the need for outsourcing.
Our team guides you from consultation through setup and training to ensure you’re fully equipped to meet operational and compliance goals from day one.
For help or support, talk to a specialist.