TensileTurn CNC
Industrial Upgrade
Round Tensile Sample Preparation

Yes. The TensileTurn CNC – Industrial Upgrade is designed specifically to produce specimens that comply with major international standards, including ASTM E8, ASTM A370, ISO 6892, and others.

The system supports both standard and custom geometries, with precision machining that ensures tight tolerances, consistent surface finish, and dimensional repeatability, crucial for accurate testing and audit readiness.

Pre-programmed profiles and optimized tooling options make compliance straightforward, while flexible customization allows operators to meet any additional regulatory or internal standards. Need compliance documentation or third-party certification support? We can help with that too, ensuring full traceability and peace of mind.

At TensileMill CNC, we facilitate certification services for both our own products and third-party devices, ensuring full compliance with NADCAP, ISO, ASTM, and other recognized industry standards.

See our standards and certification.

The standard requirements are 220 V 1ph VAC 20A. The additional requirement for this round specimen preparation machine is air for the tailstock of 90 psi.

See our standards and certification.

TensileTurn CNC – Industrial Upgrade is fully equipped with our TensileSoft™ which allows to easily and accurately prepare most all types of tensile dog bone standards. With a push a of a few buttons, you will be able to prepare ASTM, ISO, DIN and JIS standards accurately and repeatably, without any further machining requirements.

The smooth surface finish and the dimensional symmetry will always be within your required standard therefore readily available for your tensile testing machine operations.

See our standards and certification.

The Industrial Upgrade requires a 220 V AC single-phase supply and 20 A. Total connected power is 3.2 kW.

The voltage tolerance is 200–240 V.

To confirm your site requirements, talk to a specialist.

The machine is supplied on a 20 A, 220 V plug and connects to a NEMA 6-20 receptacle. It can also be hardwired to a disconnect, depending on your installation.

To plan the electrical installation, talk to a specialist.

The Industrial Upgrade round sample preparation machine is built for 24/7 reliability and low-cost operation over its lifetime.

Thanks to its industrial-grade mechanical components and streamlined design, routine maintenance is minimal. Most customers require only basic upkeep and an annual preventative maintenance service to maintain optimal performance.

To protect your investment and reduce unplanned downtime, we offer PM Service Packages that include on-site evaluations, adjustments, lubrication, and replacement of high-wear parts. To receive a personalized PM quotation, contact our service team at.

For a tailored recommendation, request a personal quote.

TensileMill CNC machines are designed to be easy and inexpensive to maintain. Spare parts are mainly consumables such as inserts and fixtures, and these are virtually always in stock. We supply an adequate amount to start and often add a few extras.

Because the consumables are non-proprietary, you can also buy them elsewhere; the advantage of buying from us is that our supplied parts tend to last longer and perform better. All software upgrades are also free for life, so there are no unexpected software costs.

Maintenance is straightforward: each unit ships with an operating manual and maintenance schedule, needs very low maintenance, and our standard recommendation is simply to run the machine every couple of days.

The main consumables are:

• Fixtures and inserts, matched to your materials and included in the turnkey package, with extras typically listed in the quotation’s bonus section
• Coolant, a recirculating water-based fluid formulated to your materials

For coolant we recommend brands such as CimCool, Hocut, and Blaser, all available locally. To plan consumables for your work, consumables and spare parts.

Yes. The standard unit uses 30 psi (2 atm) of air pressure at a consumption rate of 3 CFM (87 LPM). The optional pneumatic chuck and 5C collet system require 90 psi (6 atm).

A higher shop pressure is not a problem: the machine has its own filter and regulator, which brings the pressure down to 90 psi, so no additional valves are needed beyond those supplied with the machine.

To confirm your configuration, talk to a specialist.

The Industrial Upgrade TensileTurn CNC provides precision machining for round tensile specimens providing consistency and efficiency. The average cost per round sample for preparation only ranges from $150 to $300.

This system is ideal for labs requiring high-accuracy, high-throughput operations. For an exact cost estimate, use the TensileMill Round Sample CNC Calculator or contact our product specialists for a personalized quote.

See our standards and certification.

No. The machine comes standard with its own coolant system, so no facility water line is needed. Keep the coolant within the concentration range specified by the coolant manufacturer.

To discuss placement in your lab, talk to a specialist.

The surface finish specifications are typical of a high quality CNC turning center. In the great majority of cases, the results are 63 Ra or better. There are a number of factors to consider when evaluation a surface finish.

For peace of mind, it is suggested to send your samples to TensileMill CNC for our free sample preparation service.

For help matching this to your lab, talk to a specialist.

The machine measures 43.8 × 26 × 42.5 in (1,113 × 660 × 1,080 mm) and weighs 800 lb (362 kg).

Leave a clearance of at least 1.6 ft (0.5 m) between the machine and surrounding equipment or walls, so that maintenance and cleaning stay easy.

To confirm it fits your floor plan, talk to a specialist.

Use a semi-synthetic or water-soluble coolant oil. A fully synthetic cutting fluid is not recommended, because it can be corrosive to the seals in the machine. The coolant tank holds 10 gal (38 L).

The machine has an internal recirculating fluid chamber, and the fluid should be changed every 6–12 months. As a general rule, the spindle cooling fluid only needs to be changed once a year, and the cutting fluid should be topped up when it gets low.

For coolant and tooling supplies, explore our consumables and spare parts.

Ease of use is at the heart of the TensileTurn CNC – Industrial Upgrade, despite its robust industrial capabilities.

The system features an intuitive touchscreen interface, intelligent software, and simplified controls that minimize the learning curve, even for first-time operators.

Comprehensive training is included with every purchase, delivered either remotely or on-site, depending on your preference. We also provide continuous technical support to ensure ongoing success.

This streamlined usability means fewer operator errors, faster training, and better-quality specimens with every batch. For further assistance or training coordination, our support team is available or.

For help or support, talk to a specialist.

Yes. The TensileTurn CNC Industrial Upgrade requires distilled water for its machining coolant system.

Distilled water keeps mineral buildup and scaling out of the cooling circuit.

For maintenance questions, talk to a specialist.

TensileMill offers a 1 day standard installation & training session for our clients. Due to the nature of the lathe systems for tensile sample preparation, we recommend at least one day to ensure that all operators are fully immersed in the use of the TensileSoft™ – our tensile sample preparation software, for the easiest, and most effective results.

TensileMill CNC Inc. is all about on-going improvement and therefore savings for our clients. Training and installation videos may be requested to identify if a formal training would still be required.

In our best experience, CNC machinists with moderate to advance experience do not require formal training and installation. They can get away with a remote session over Skype or even a phone call.

Learn more by connecting with our CNC consultants today for the optimal solution for your training and installation needs.

See our standards and certification.

The machine requires ISO 68 equivalent way lube. Suitable brands include Mobil, Shell and Irving.

For a maintenance checklist, talk to a specialist.

Reliable post-sales support is just as important as machine performance. That’s why we back the round sample preparation system with expert service from installation through the entire lifecycle of the system.

We assist with setup, calibration, and operator training tailored to your workflow. Should you need technical help down the line, our support team is available, by for priority handling.

Whether you need assistance with programming, machine diagnostics, or tooling optimization, our technical experts are committed to helping you maintain accuracy and uptime.

For help or support, talk to a specialist.

The machine accepts several types of starting stock:

• Round, 8 in long, 4 in diameter: 3-jaw chuck
• Square, 8 in long, 1 × 1 in (W × D): 4-jaw chuck
• Irregular, 8 in long: Reviewed with your CNC consultant

For irregular stock, please review your specific requirements with your CNC consultant, who will recommend the right chuck.

To match workholding to your stock, request a personal quote.

As part of the Turnkey Solution Package, the machine is supplied with the fixtures and holders needed to prepare your materials accurately and repeatably.

Before delivery, your CNC consultant reconfirms the materials you plan to prepare and puts together the matching tooling package.

To match fixtures to your specimens, request a personal quote.

All TensileMill machines are designed with ease-of-use and ease-of-maintenance in mind. By keeping the machine clean, checking and adding fluids as necessary and running the system consistently, you will maximize the life cycle of your system. Contact us today to learn more.

For a tailored recommendation, request a personal quote.

Surface finish is typical of a high-quality CNC turning center: in the great majority of cases the result is 63 Ra or better.

Surface finish depends on several factors. For ASTM E466, ASTM E606, EN 6072 and NADCAP requirements, see our TensilePolish longitudinal polishing solution.

To discuss finish requirements, talk to a specialist.

The machine has a standard list of components, spare parts and recommended consumables. They are subject to a short lead time and can be ordered at any time from TensileMill CNC Inc.

Most spare parts and consumables are available in-house or can be delivered within days to a few weeks.

Explore our consumables and spare parts.

For the best results, hold one end of the blank in the chuck while the other end is supported by the tailstock, leaving enough material for the chuck to grip. We recommend about 1/2 to 3/4 in of holding length, and a little extra for threaded-end specimens.

The system accommodates several stock shapes:

• Round stock: up to 4 in diameter and 12 in length
• Square stock: up to 1 x 1 x 12 in, and the square chuck can hold specimens that are not perfectly square
• Irregular stock: handled with a custom solution, for which we ask for a photo

Minor deviations often come from band-saw cutting without precision instruments, so we invite clients to send samples for us to prepare free of charge for peace of mind. To discuss your stock, talk to a specialist.

Sending your specimens to our facility for proper tensile sample preparation is one of the best ways to get the peace of mind that you are hoping for. It is our goal to ensure that you are 100% comfortable with our system.

We will take the before and after photos of your specimens; we will create a video of the process to prepare your specimens; and we will send the prepared tensile samples back to your facility for quality inspection. The best part is this service is absolutely free for you! Contact us today to learn more.

For help or support, talk to a specialist.

Your bench is typically found in the optional accessory section on your Round Tensile Sample Preparation System quotation.

The bench weights 248lbs (113kg) and has dimensions of (WxDxH) 48x42x38″ (122 x 107 x 97cm).

To learn more, request a personal quote.

Downtime in industrial testing environments can be costly. That’s why we’ve built a support system for the round sample preparation machine that prioritizes fast diagnostics and efficient resolution.

In the event of a technical issue, our expert team is available via.

Most issues are assessed and resolved remotely within 4 hours, and when parts or deeper intervention are needed, our goal is full resolution within 24–48 hours.

Our responsive service infrastructure ensures your tensile specimen preparation process stays online, supporting production throughput, lab testing accuracy, and internal QC performance.

For a tailored recommendation, request a personal quote.

TensileMill’s systems are designed to be user-friendly, accurate, and repeatable, though operators should have at least basic lathe knowledge to avoid costly mistakes when running a lathe system.

We recommend a minimum of one day of training for the TensileTurn CNC systems, which is enough for operators to apply the CNC lathe confidently to their tensile dog-bones. During training they learn to:

• Use our library of common standards
• Prepare round, square, or irregular starting blanks
• Enter new specimen dimensions in the user-friendly software

The guided interface keeps the learning curve short. See our standards and certification.

The accuracy & repeatability for the Industrial Upgrade round tensile specimen preparation model is 0.0003″. Due to the latest upgrades, this number will improve, guaranteeing that your tensile dog bones will be prepared to virtually any global industry standard.

See our standards and certification.

Chip removal on the Industrial Upgrade is simple:

• E-stop the machine
• Open the door
• Remove the chips

Always wear proper personal protective equipment when handling machining chips. For help matching this to your lab, talk to a specialist.

At TensileMill CNC, Inc., we prioritize your deadlines with reliable lead times and dependable logistics.

The Industrial Upgrade round sample preparation system typically ships within 4 to 6 weeks, depending on the chosen configuration and shipping region.

We work proactively with your team to confirm system specs, coordinate delivery, and minimize integration delays. This efficient process allows you to stay on track with production schedules, R&D planning, or compliance audits.

For the most accurate lead-time and quote, please, or use our online quote system.

For a tailored recommendation, request a personal quote.

TensileTurn CNC – Industrial Upgrade model offers an ultra-compact footprint compared to any industrial grade CNC machining equipment. The state of the art design backed up with a super-shock absorbent granite frame allows the system to take on a “real beating” while offering the optimal solution for round, square and irregular tensile specimen preparation needs for a full range of metal materials up to 55 HRC hardness.

The overall system dimensions are 43.8″ x 26.7″ x 39″ (1112 x 678 x 991 mm) weighing only 810 lbs. (368.2 kg)

The coolant tank is not part of a foot print, but can fit under the working table which preserves space. The work table is supplied as an optional accessory with the quotation for the rought tensile sample preparation system. Get a quote today.

For a configuration matched to your specimens, request a personal quote.

At TensileMill CNC, Inc., we understand that industrial testing environments demand speed, durability, and uncompromising accuracy.

The TensileTurn CNC – Industrial Upgrade is a turnkey solution engineered for high-volume, high-precision round tensile specimen preparation. This system comes fully equipped with industrial-grade components, live tooling capabilities, and advanced software to streamline even the most demanding applications.

Whether you’re operating under ASTM, ISO, or NADCAP standards, the Industrial Upgrade delivers consistency, repeatability, and minimal downtime, all while eliminating the need for outsourcing.

Our team guides you from consultation through setup and training to ensure you’re fully equipped to meet operational and compliance goals from day one.

For help or support, talk to a specialist.