TensileMill CNC MINI
Compact Flat Tensile Specimen
Preparation Machine

Compact Flat Tensile Specimen Preparation Machine

Compact, high-power CNC machine for flat tensile and impact specimen preparation, smaller footprint, larger table, ASTM/ISO/DIN/JIS compliant.

Key Benefits

Engineered specifically for tensile and impact specimen preparation, this system puts repeatable, lab-grade results within reach of any operator. Here is what sets it apart:

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Small Footprint

Compact, self-contained design fits neatly into existing lab and production layouts without requiring a dedicated machining area or special facilities.

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Perfect for Untrained CNC Machinist

A guided touchscreen workflow generates the machining path automatically, so operators produce test-ready specimens without any prior CNC programming experience.

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Turnkey Solution

Delivered ready to run with tooling, fixtures, software, and training included—set up, calibrate, and start preparing specimens with minimal lead time.

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Super User-Friendly

The TensileSoft interface walks the operator through setup step by step, with saved specimen profiles for fast, repeatable jobs.

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Accurate & Repeatable Results

Purpose-built rigidity and precise motion control deliver consistent specimen geometry batch after batch, supporting reliable, comparable test data.

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Free Proof of Concept

Send us your material and specimen requirements and we will machine a sample set on the actual system—so you can validate results before you invest.

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See It In Action

Touch Screen Control Panel Operation

Loading and Unloading Fixtures

Preparing Flat Tensile Specimens

Installation and Training

Overview

General

TensileMill CNC MINI – Compact Flat Tensile Test Sample Preparation is better than ever. Do not let the apparent “size” of the unit full you. This mini mill is specifically design for the ultimate flexibility in tensile specimen preparation as well as full CNC machining capabilities. Since the latest upgrades to the system, the MINI is now superior to our Classic model by virtually all parameters. You can now benefit from a smaller foot print, larger table size, higher power, and better precision & repeatability all for a lower price! It has never been easier to prepare high quality tensile specimens with ease. Our TensileMill CNC MINI comes standard with a 21″ LCD screen equipped with our famous Tensile Software. The machine is operated by our powerful Carbon software with a user-friendly tensile milling interface. The interface allows the operator to quickly and easily enter your desired tensile specimen size based on the parameters listed in your ASTM, ISO, DIN, JIS or other industry standard. By simply entering your required measurements, the machine is ready to mill in seconds. Despite the small size of this machine, the standard 2.2kW (3hp) Water Cooling Spindle along with our designated tooling can prepare soft, hard and Inconel materials in large volumes. Transform inexperienced CNC machinists into proficient operators in just hours, eliminating the training and re-training issues commonly found in quality control departments. The tensile software interface saves and provides quick access to previously entered specimen sizes. It also includes a diverse library of preprogrammed tensile specimens allowing the operator to quickly launch a program without having to enter any measurements at all. With your new TensileMill CNC MIN – Compact Flat Tensile Sample Preparation machine you may also upgrade to our Carbon software interface, making this unit a hybrid of tensile sample and a CNC machine. Our intuitive and powerful CNC control system comes with virtually endless possibilities.

Technical Specifications

Dimensions
Dimensions 44.5 × 42.0 × 70.0 in (1,130 × 1,066 × 1,778 mm)
Working/ Traveling Area 15.75 × 15.75 × 7.87 in (400 × 400 × 200 mm)
Weight 1,500 lb (680 kg)
T-Slot Size 0.472 in (12 mm)
Unit Dimensions — Closed Door (L×W×H) 72 × 43 × 44 in (1,829 × 1,092 × 1,321 mm)
Unit Dimensions — Open Door (L×W×H) 72 × 73 × 52 in (1,829 × 1,855 × 1,321 mm)
Suggested Floor Dimensions (LxWxH) 82.7 × 78.5 in (2,100 × 2,000 mm)
Spindle
Rotating Speed of Spindle 24,000 rpm
Spindle Motor Power 2.2 kW (3 hp) water-cooled spindle
Taper ER20 Collet / ISO20 optional
Servo
Servo Power 0.54 hp (400 W)
Servo Torque 566.0 oz-in (4.0 N·m)
Max Feedrate 500 ipm (12.7 m/min)
Power
Input Voltage 220 V, 1-phase
Total Power 3.3 kW (15 A)
Controller
Controlling Code TensileSoft — TensileMill interface on 21″ touch screen
Full Carbon CNC Package Upgrade available
Machine Volume
Loudest Volume at Point of Entry 70–90 dB
Additional Features
Repeatability 0.01 mm* / 0.0003 in*
Max Engraving Speed 394 in/min (10,000 mm/min)
Motor Drive Servo
Drive Mechanism Precision Ballscrew
Tool Shank Up to 0.47 in (12.00 mm)
Frame Cast iron
Connection Requirements Pneumatic (optional)
Options
TurnKey Package Standard with main instrument
(1) Custom Tensile Clamp Fixture Applicable for ASTM, ISO, DIN, JIS and EN standards
3 Axis Servo Motor Upgrade available
*Accuracy & Repeatability Disclaimer: Published accuracy and repeatability values are based on proper machine setup, recommended tooling, operational procedures, maintenance practices, material conditions, and validated proof-of-concept parameters. Actual performance may vary depending on material type, hardness, specimen geometry, tooling selection, fixturing, machine workload, operator practices, production conditions, and adherence to recommended operational protocols. Operation outside of recommended procedures or intended application parameters may affect achievable accuracy, repeatability, equipment longevity, and overall system performance.

Controller

TensileSoft™ — TensileMill interface on a 21″ touch-screen control. Full Carbon CNC package available as an upgrade.

Service Plan

Our comprehensive Service Plan includes regular Preventative Maintenance (PM) to reduce downtime, extend equipment life, and maintain testing accuracy. Beyond standard servicing, we offer expert training and retraining for your quality-control team—ensuring staff stay current, close skill gaps, and fully leverage your equipment’s capabilities. Whether you are integrating new operators or improving consistency, this added support delivers real value. Contact your TensileMill CNC representative today to choose the plan that best fits your needs.

Consumables & Tooling for This Model

Compatible spare parts and consumables — order online.

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Frequently Asked Questions

What is the TensileMill CNC MINI?

The TensileMill CNC MINI is a compact, high-power machine for flat tensile and impact specimen preparation. It combines a smaller footprint with a larger table, and prepares specimens compliant with ASTM, ISO, DIN, and JIS methods.

It brings full in-house preparation to labs that are short on floor space. Explore where it fits and compare the flat models.

What makes the MINI different from the MICRO?

The MINI pairs a smaller overall footprint with a larger 400 × 400 mm table and a higher-speed 24,000 rpm water-cooled spindle, so it handles a wider range of coupons at higher throughput than the MICRO.

It is the step up when you need more table and power without a big floor area. To compare models, compare the flat models.

What working area and size does the MINI have?

The key dimensions are:

  • Working / traveling area: 15.75 × 15.75 × 7.87 in (400 × 400 × 200 mm)
  • Machine size: 44.5 × 42.0 × 70.0 in (1,130 × 1,066 × 1,778 mm)
  • Weight: 1,500 lb (680 kg)

The larger table takes bigger blanks while the footprint stays compact. To confirm it fits your space, talk to a specialist.

What spindle and drive system does the MINI use?

The MINI runs a water-cooled spindle rated 2.2 kW (3 hp) at 24,000 rpm, with an ER20 collet (ISO20 optional). Motion uses a FANUC servo of 0.54 hp (400 W) with 566 oz-in (4.0 N·m) torque and a maximum feed rate of 500 ipm (12.7 m/min).

A water-cooled spindle holds speed steadily through long runs. To confirm configuration, request a personal quote.

Which standards can the MINI prepare specimens to?

It prepares flat tensile and impact specimens to the widely used methods, including:

  • ASTM E8 / E8M
  • ISO 6892-1
  • DIN 50125
  • JIS Z 2241

ASTM E8 covers room-temperature tension testing of metallic materials, reporting yield strength, tensile strength, and elongation, all of which depend on accurate specimen geometry. Custom geometries are supported as well. See our standards and certification.

Can I upgrade the MINI spindle or servo?

Yes. Available upgrades include an ISO20 spindle taper for heavier tooling and a 3-axis servo package for smoother, more precise motion. These options tailor the machine to higher-demand work.

Matching the options to your workload protects finish and throughput. To scope upgrades, request a personal quote.

Can the MINI prepare impact specimens as well as tensile?

Yes. The machine is engineered for both tensile and impact specimen preparation, so one system covers both needs. Charpy impact testing under ASTM E23 measures the energy a notched bar absorbs when broken, which characterizes toughness and is sensitive to notch accuracy.

A rigid CNC platform delivers exactly the repeatable notches that impact testing needs. To confirm impact geometries, request a personal quote.

Do I need a trained CNC machinist to run the MINI?

No. A guided touchscreen workflow generates the machining path automatically, so an operator produces test-ready specimens without any prior CNC programming experience. The TensileSoft interface walks through setup step by step, with saved specimen profiles for fast, repeatable jobs.

This keeps specimen preparation with your lab staff rather than a machine shop. To arrange operator training, talk to a specialist.

What materials can the MINI prepare?

It prepares flat specimens from the common structural materials, including steels, aluminum, and other metals and alloys. Different materials cut differently, so matched end mills keep the finish clean and the tooling long-lived.

The correct tooling protects gauge quality on both soft and hard materials. Explore our consumables and spare parts.

What is included with the MINI?

It ships as a turnkey system, ready to run with:

  • Tooling and clamping fixtures
  • TensileSoft software
  • Installation and operator training

You set up, calibrate, and start preparing specimens with minimal lead time. To confirm what ships with your configuration, request a personal quote.

What software controls the MINI?

The machine runs from the TensileSoft touchscreen, where the operator selects saved specimen profiles for each geometry. The interface generates the toolpath automatically, so no CNC programming is required.

Saved profiles keep every specimen consistent from one run to the next. To see the software, talk to a specialist.

Can I try the MINI on my own material first?

Yes. TensileMill CNC offers a free proof of concept, where you send your material and specimen requirements and receive a prepared sample set made on the actual system. This lets you confirm geometry, finish, and repeatability before you invest.

Seeing real results on your own stock removes the guesswork. To arrange a proof of concept, talk to a specialist.

How do I get a quote for the MINI?

You can request a personal quote at any time. Sharing your specimen sizes, materials, standards, and volume lets us confirm the right configuration and options.

For a tailored recommendation, request a personal quote.

RELATED TO STANDARDS

More standards can be added on-site with licensed TM Software, no specialist training required.

Your team can extend the machine to new test standards at any time using the machine's licensed TM Software, without CNC programming experience or outside help.