Electro Mechanical Universal Testing System 100N / 10kN with Precision Load Cell

Intuitive-System
Intuitive System & Interface
Delivery
Rapid Delivery
Standarts
Fully Standards-Compliant
Turnkey
Turnkey Testing Packages
ROI
High ROI, Low Operation Costs
Calibration-Support
Reliable Support & Calibration

Description


The TM-EML Series B - Dual-Column Benchtop Universal Testing Machine (100 N - 10 kN) is a compact electromechanical system built for accurate and repeatable testing in both laboratory and production environments. It is specifically engineered for evaluating composites, polymers, high-strength metals, and advanced materials that require stable and precise load control.

The system features a servo direct-drive transmission, dual precision guide columns, and an FEM-optimized crosshead design. Together, these components provide high stiffness, low vibration, and consistent alignment during testing. This combination enables reliable tensile, compression, and flexural performance evaluation for materials such as rubber, plastics, foams, films, soft metals, and composite structures.

Force Capacity Options: 100 N, 200 N, 500 N, 1 kN, 2 kN, 5 kN, 10 kN (22.5 - 2248 lbf)

Frame Configuration: Dual-column benchtop electromechanical frame with servo direct-drive system

Test Space: Single vertical test area with rigid guide columns for precise crosshead control

Typical Applications: Used in research, education, and quality control for tensile, compression, and bending tests on elastomers, thermoplastics, metals, composites, and flexible materials requiring high measurement precision.

GenTest: Next-Generation User-Friendly UTM Software

Typical Specimens


The TM-EML Series B system is designed to handle a variety of materials used in modern research and industrial testing. Its precision control and stable frame configuration make it suitable for testing the following specimen types:

  • Rubber, elastomers, and flexible polymer films (ASTM D412, ISO 37, ISO 1184)
  • Engineering plastics and composite materials (ASTM D638, ISO 527, ISO 604)
  • Thin metal sheets, soft alloys, and wires (ASTM E8, ISO 6892-1, GB/T 228)
  • High-strength alloys and prepreg samples (ASTM E21, ISO 7500)
  • Flexible electronics, micro-components, and precision assemblies
  • Adhesives, foams, and lightweight structural materials (ASTM D790, ISO 178)
  • Textiles, biomaterials, and other soft or flexible consumer materials

Key Features of the TM-EML Series B Universal Testing Machine


The TM-EML Series B combines precise mechanics with modern digital control, ensuring reliable and accurate results for research and production testing.

  • Dual-Column Benchtop Design: Compact dual-column electromechanical frame ensures high stability and accuracy for both low- and mid-capacity material testing applications.
  • FEM-Optimized Frame: Rigid guidance columns with preloaded linear bearings maintain precise alignment under load, improving repeatability and reducing system deflection.
  • Servo Direct-Drive System: High-speed synchronous belt drive allows crosshead speeds up to 2400 mm/min, delivering smooth motion, low noise, and maintenance-free operation.
  • Precision Ball Screws: Preloaded ball screws minimize backlash and mechanical play, ensuring consistent performance during cyclic and long-duration tests.
  • High-Resolution Position Control: Integrated photoelectric encoder achieves 0.011 μm resolution, supporting highly accurate strain rate control down to 0.00007 s⁻¹.
  • Closed-Loop Control: A high-tech 24-bit digital controller with a 1200 Hz feedback rate keeps force, movement, and extensometer signals
  • Comprehensive Safety Logic: Automatic overload stop at 103% capacity, force spike detection, collision prevention, and mechanical limit switches protect both the specimen and load cell.
  • GenTest™ Software Platform: Simplifies test setup and analysis with preloaded ASTM, ISO, GB/T, and EN methods, real-time graphing, recalculation, and voice-assisted operation.
  • Accessory Compatibility: Integrates seamlessly with extensometers, thermal chambers, pneumatic grip controllers, and temperature sensors. TEDS-enabled recognition allows plug-and-play operation.
  • Handheld Remote Console: Equipped with a 3.5-inch color touchscreen and fine-adjustment wheel for precise crosshead movement, grip control, and quick access to test functions.
  • Optional Add-ons: Includes an ergonomic workbench (31.2 x 25.9 x 26.6 in / 793 x 658 x 675 mm), full-protection safety enclosure with interlock, industrial touchscreen PC, and pneumatic grip pressure unit.

Control System


The TM-EML Series B features a high-performance digital control unit developed for precise motion control, stable communication, and full system integration in laboratory and industrial testing environments.

  • Communication and Connectivity: The controller supports both USB and Ethernet (TCP/IP) communication. A built-in high-speed logic chip allows for quick and reliable data transfer using the full TCP/IP protocol, making it easy to connect to networks and operate remotely in setups with multiple stations.
  • Sampling and Data Acquisition: The control system operates with a 1200 Hz closed-loop sampling rate, ensuring synchronized force, displacement, and extensometer input. Six analog input channels with 24-bit resolution provide high-accuracy signal capture and real-time feedback for precise test execution.
  • Hardware and Firmware Protection: Embedded firmware continuously monitors voltage, current, overload, motor temperature, and crosshead travel limits. Both hardware and software layers implement emergency stop logic, protecting the system from overloading and unexpected motion errors.
  • Handheld Remote Console (Standard): The included 3.5-inch color touchscreen console combines a silicone keypad and fine-tuning rotary wheel for precise manual control. Operators can start or stop tests, move the crosshead, control grips, or return the system to its home position. The remote works in two modes: direct connection to the controller or synchronized operation with the PC software, providing full redundancy and flexibility.

Optimized Structural Rigidity


The TM-EML Series B testing frame is built for long-term stiffness and precise alignment under varying loads. A dual-rail frame with FEA-optimized crosshead design minimizes deflection and mechanical play, maintaining exceptional stability during tensile, flexural, or compression testing.

  • Preloaded precision ball screws and dual linear motion guides reduce vibration and mechanical clearance.
  • Load cell, motor coupling, and crosshead interfaces are machined for zero-clearance contact under load, ensuring accuracy in both static and dynamic applications.
  • Reinforced column supports maintain consistent geometry even during repetitive or high-cycle tests.

Advanced Direct-Drive Servo Actuation


The TM-EML Series B employs a direct-drive servo system for fast and precise movement with minimal mechanical loss. A high-rigidity synchronous belt connects the servo motor to the actuator, replacing traditional gear reducers to improve energy efficiency and eliminate backlash.

  • Crosshead speed up to 2400 mm/min for short-cycle and high-throughput tests.
  • Smooth control range allows both high-speed operation and ultra-slow creep or modulus ramp tests.
  • Adaptive acceleration profiles improve responsiveness in multi-stage loading procedures.
  • The system provides stable control even during sudden specimen fracture or variable load transitions.

Intelligent Safety and Control Architecture


The TM-EML Series B integrates a multi-layer safety and monitoring system designed to protect both the operator and equipment while maintaining smooth and reliable machine performance during every test cycle.

  • Real-Time Collision Detection: Continuous monitoring of force and displacement data allows the system to instantly recognize abnormal spikes, such as specimen fracture or fixture obstruction. Crosshead movement stops automatically to protect the load cell and mechanical components from damage.
  • Overload Protection: The system activates a hardware-level stop when the applied load reaches 103% of the rated capacity. This feature safeguards the integrity of sensors and the drive assembly during testing of high-strength materials.
  • Dual Position Limit System: Both mechanical end-stops and programmable digital limits define safe movement boundaries. This dual protection approach prevents overtravel while allowing flexible setup for different specimen sizes and fixtures.
  • Emergency Stop and Power Interruption Control: Dedicated emergency stop buttons are positioned on the frame and controller, allowing immediate test interruption. The control logic ensures a safe system shutdown even in cases of sudden power failure or voltage fluctuation.
  • Sensor Input Protection: All active input channels, including force, displacement, and extensometer, feature built-in range monitoring to prevent signal saturation or invalid readings during testing.
  • Handheld Controller Safety Functions: The standard remote controller includes grip lockout, overload prevention, and an automatic return-to-origin function. These built-in safety layers prevent accidental operation and support safe alignment procedures.

Optional Protection Shield

To keep operators safer, the TM-EML Series B can have a complete protective cover made of strong aluminum and tough polycarbonate panels.

The enclosure includes an electronic interlock system that automatically disables motion when the door is open. Its robust structure is designed in compliance with international mechanical safety standards, making it particularly suitable for high-force or high-throughput laboratory environments.

Streamlined Operation and Maintenance


The TM-EML Series B Universal Testing Machine is engineered for simplified operation and long-term reliability, allowing laboratories to perform daily testing routines efficiently while minimizing maintenance effort and operator training time.

  • User-Focused Software Interface: The GenTest™ platform provides a clean, icon-based interface designed for intuitive navigation. Preloaded templates for ASTM, ISO, GB/T, and EN standards enable rapid test setup, while drag-and-drop test configuration and live graphical output make both routine and advanced testing straightforward.
  • Step-by-Step Test Configuration: A guided test setup process allows operators to define test sequences with clear prompts, minimizing input errors and improving repeatability across users and laboratories.
  • Automated Reporting and Data Export: One-click data export simplifies documentation and compliance. The system automatically calculates key results such as modulus, yield strength, and tensile strength, and supports batch processing for multiple test datasets.
  • Accessible Maintenance Design: The control unit is slide-mounted for quick removal, allowing maintenance or calibration without disassembling the machine. Belt, motor, and sensor components can be accessed through quick-release protective covers, reducing downtime.
  • Flexible Dual Operation Modes: Operators can control the system either through the standard handheld remote console or the optional industrial touchscreen PC. Both interfaces remain synchronized, providing flexibility for training, research, and production environments.

Mechanical and Electronic Architecture


The TM-EML Series B UTM is built with a precision-engineered mechanical frame and advanced electronic control system, providing high stability, repeatability, and measurement accuracy across all test conditions.

Precision Load Frame

The testing frame is designed to maintain precise axial alignment and smooth crosshead motion, ensuring accurate displacement and strain readings during every test.

  • High-Stiffness Linear Guide System: Dual linear guide rails with self-lubricating bearings deliver exceptional lateral rigidity and straight, low-friction crosshead movement. This minimizes off-axis deviation and reduces measurement errors in displacement-sensitive applications.
  • Low-Noise Synchronous Belt Drive: The direct-drive transmission uses a high-performance synchronous belt designed for low vibration and high-speed operation. It requires no routine maintenance and ensures consistent, quiet power transfer between the servo motor and actuator assembly.
  • Integrated Optical Encoder: A high-resolution photoelectric encoder embedded within the servo system provides real-time position feedback, achieving micro-displacement resolution of 0.0133 µm for highly accurate control.

Load Cell Assembly

The TM-EML Series B is equipped with precision-engineered load cells that combine durability with high linearity and sensitivity, ensuring accurate readings throughout the force range.

  • High-Precision Load Cells - Factory-calibrated for stiffness, minimal signal drift, and linear performance across full load capacity.
  • Overload and Lateral Force Protection - Reinforced structure and built-in logic protect sensors from shock loads, side forces, and off-center specimen breaks.
  • Bidirectional Capability - Supports both tensile and compression tests without reconfiguration.
  • TEDS Auto-Recognition - IEEE 1451.4-compliant load cells enable plug-and-play setup and automatic calibration detection.
  • Self-Calibration Support - Internal verification functions maintain accuracy between calibration intervals.
  • Extended Temperature Operating Capability - Operates reliably from -55 °C to +90 °C, making it suitable for environmental chamber testing.

Closed-Loop Controller

The advanced closed-loop controller manages all real-time test operations, combining adaptive feedback, high-frequency sampling, and intelligent data visualization.

  • Adaptive Feedback Control - A refined PID algorithm optimized for the direct-drive servo system provides rapid response and stable control under varying load conditions.
  • Smooth Transition Profiles - Smart ramping and control-smoothing algorithms ensure consistent performance from ultra-slow strain-rate tests to high-speed operations.
  • Multi-Channel Acquisition - Six synchronized analog channels and multiple digital inputs allow integration with extensometers, strain gauges, temperature sensors, and other peripherals.
  • Real-Time Graphing - The system continuously updates synchronized force-displacement, stress-strain, and time-based graphs at 1200 Hz, providing instant visual feedback.
  • Customizable Data Visualization - Operators can adjust zoom levels, scaling, and overlays for in-depth comparative analysis or batch evaluation.
  • Export Options - Test data and curves can be exported in CSV, Excel, PDF, PNG, or SVG formats for documentation and analysis.

Integrated Control Interfaces


The TM-EML Series B Universal Testing Machine is designed to support multiple control and interaction modes, giving operators ergonomic, flexible, and efficient access to all essential functions. Whether used in production, research, or training environments, these interfaces simplify test setup, execution, and safety management.

Handheld Remote Controller (Standard)

The compact, magnetically mountable remote handset features a 3.5-inch full-color touchscreen for direct interaction with key test parameters and live status monitoring.

  • Ergonomic Interface: Equipped with silicone-coated buttons and a fine-resolution rotary wheel for precise manual control of crosshead movement. Operators can jog the crosshead, execute return-to-origin commands, and fine-tune alignment before clamping specimens.
  • Real-Time Feedback: The display provides continuous updates on force, displacement, and system state, reducing the need to alternate focus between the handset and computer screen.
  • Primary Control Functions:
    • Start/Stop test
    • Return-to-home position
    • Manual crosshead jog (up/down)
    • Grip open/close control (for pneumatic systems)
    • Specimen protection logic to prevent excessive preload
  • Dual Communication Modes:Operates in direct mode via embedded logic or in PC-synchronized mode as a secondary input device for software-guided workflows.

Optional Industrial Touchscreen PC

An all-in-one industrial touchscreen PC can be mounted directly on the testing frame, allowing full standalone operation without an external computer.

  • GenTest™ Software Preloaded - Provides immediate access to standard and custom test libraries, real-time analytics, graphical visualization, and automated reporting tools.
  • Touch-Optimized Interface - Supports intuitive multi-touch gestures such as tap, drag, and pinch-to-zoom, allowing quick navigation through graphs, results, and settings.
  • Industrial Durability - The unit features a shock-absorbing enclosure, sealed surface against dust and moisture, and optional vibration-isolation mounts for demanding environments.
  • Expanded Connectivity - Multiple USB ports allow integration with printers, barcode scanners, or peripheral automation systems.

Optional Workbench

The optional workbench enhances operator convenience and test preparation efficiency. With dimensions of 31.2 x 25.9 x 26.6 in (793 x 658 x 675 mm), it provides a stable workspace for mounting small fixtures, handling specimens, and organizing accessories such as grips and tools—helping maintain a clean and efficient laboratory setup.

Optional Pneumatic Grip Control Module

For pneumatic gripping systems, an optional digital control unit for grip pressure enables programmable, consistent clamping force for improved specimen handling and protection.

  • Precision Pressure Regulation - Operators can adjust and maintain exact air pressure levels through a digital control interface, preventing both slippage and over-compression.
  • Dual-Channel Control - Independent actuation of upper and lower grips ensures accurate synchronization during clamping sequences.
  • Built-In Safety Logic - Grip actuation is disabled unless the test space is confirmed safe. Pre-pressure locking and automatic pressure relief mechanisms maintain grip stability during test initiation.
  • Compact Mounting Design - The module can be rack-mounted or attached directly to the machine frame, with quick-connect fittings allowing rapid changeover of grip types.
  • Visual Feedback Display - Real-time pressure and grip status indicators support operator awareness and minimize setup errors.

GenTest™ Software


The TM-EML Series B Universal Testing Machine is powered by the latest version of GenTest™ Software, featuring an intuitive and streamlined interface that simplifies every stage of test preparation, execution, and analysis. The layout offers logical function grouping, consistent design language, and optimized navigation for both horizontal and vertical displays, with automatic resolution scaling across various screen sizes.

GenTest™ includes a wide selection of preloaded testing protocols compliant with ASTM, ISO, GB/T, and EN standards. These are organized into modular groups by application type, allowing efficient configuration for diverse materials and industries. Custom test procedures can be created and modified to match specific research or production needs.

The software integrates with an extensive range of external devices, such as video extensometers, temperature chambers, pneumatic grip controllers, and strain measurement sensors. A modular accessory management system connects each device to the current test process, making sure everything works well together and fits with complicated arrangements.

  • Preloaded Standards: Includes ASTM, ISO, GB/T, and EN methods with ready-to-use templates for tensile, compression, and flexural tests.
  • Custom Test Design: Fully editable test sequences, parameters, and calculations for specialized applications.
  • Real-Time Visualization: Displays synchronized force-displacement and stress-strain curves with up to 12 configurable data channels.
  • Instant Reporting: One-click export to CSV, Excel, or PDF with custom templates and integrated statistics.
  • Accessory Integration: Seamless connectivity with extensometers, thermal chambers, pneumatic grips, and sensors.
  • Sample Protection & Safety: Built-in pre-test validation, overload monitoring, and intelligent clamping pressure control.
  • Multi-Language & Unit Support: Real-time language switching and automatic metric/imperial conversion.

Technical Specifications


Model TM-EML Series B Dual-Column Benchtop Universal Testing Machine
Force Capacity0.1 kN (22.5 lbf) / 0.2 kN (45 lbf) / 0.5 kN (112 lbf) / 1 kN (225 lbf) / 2 kN (450 lbf) / 5 kN (1124 lbf) / 10 kN (2248 lbf)
Frame TypeDesktop
Test SpaceSingle-zone configuration
Max Crosshead Speed2000 mm/min
Min Crosshead Speed0.00005 mm/min
Return Speed (Max)2400 mm/min
Position Resolution0.011 µm
Vertical Crosshead Travel (H)42.9 in (1090 mm)
Test Width (W)16.5 in (420 mm)
Dimensions (W x D x H)30.3 x 25.2 x 66.9 in (770 x 640 x 1700 mm)
Frame Stiffness, kN/mm50 kN/mm
Weight595 lbs (270 kg)
Power Supply1 kW
VoltageSingle-phase AC 220 V ±10 %, 50 Hz / 60 Hz
Common Parameters
AccuracyClass 0.5
Force Range500 N - 5 kN (0.2% - 100% FS)
10 N - 250 N (0.4% - 100% FS)
Calibration StandardGB/T 16825.1, ISO 7500 (Class 0.5), ASTM E4
Speed Accuracy±0.2% of set speed
Position Accuracy±0.2% of set position
Force Resolution1 / 600000 FS
Extension Resolution1 / 600000 FS
Strain AccuracyBetter than GB/T 228, ISO 6892-1, ASTM E8, ASTM E21
Safety ProtectionOverload protection (103% of rated force), position limit, over-voltage protection
Single-Channel Data Sampling Rate1200 Hz
Control Frequency1200 Hz
Environmental and Operational Conditions
Working Temperature+5 °C to +40 °C
Storage Temperature-25 °C to +55 °C
Relative HumidityAt 20 °C, +10% to 90%, non-condensing
Maximum Operating Altitude2000 meters
Motor TypeAC servo motor
Ball ScrewPre-loaded
Position MeasurementOptical encoder

Alignment Device Add-On


The TM-EML Series B - Dual-Column Benchtop Universal Testing Machine (100 N - 10 kN / 22.5lbf - 2248lbf) by TensileMill CNC can be improved with a special alignment device that will help you meet the meticulous demands of modern testing laboratories. To enhance your testing capabilities and achieve NADCAP readiness, we offer a specialized alignment fixture designed to optimize equipment performance.

This advanced fixture allows for fine-tuning the coaxiality of our testing system. After an initial coarse adjustment, our high-precision coaxiality meter and detection system help achieve a coaxiality of ≤ 5%, ensuring compliance with ASTM E1012 and NASM 1312B standards - key requirements for NADCAP accreditation.

Key Features:

  • Precision Alignment: Minimizes errors for more consistent results.
  • Multi-Purpose Use: Suitable for tensile, compression, bending, and shearing tests.
  • Enhanced Reliability: Delivers accurate and repeatable test outcomes.

Integrating this alignment fixture with the TensileMill CNC Universal Testing System gets your lab / business NADCAP ready. This ensures the highest level of compliance, accuracy, and performance available today.

Alignment fixture

Why should I choose the Electro-Mechanical Universal Testing System from TensileMill CNC?

At TensileMill CNC, Inc., we know that dependable materials testing begins with precision, flexibility, and user-centric design.

Our Electro-Mechanical Universal Testing System (50kN – 600kN) is engineered to meet diverse tension, compression, and flexural testing needs with industry-leading accuracy and control. Featuring dual-column construction, high-resolution load cells, and intuitive software, this system delivers consistent results across a wide range of materials including metals, plastics, composites, and more.

The system arrives as a turnkey package—fully calibrated and pre-configured for your specific testing standards. From consultation to post-installation training, our team ensures seamless integration into your lab or production line.

To request a tailored quote or discuss your application, contact our team at 877-672-2622, email sales@tensilemillcnc.com, or submit an online quote request for the fastest turnaround.

What kind of after-sales support can I expect for the UTM?

Support doesn’t end with delivery—it begins there.

For the Electro-Mechanical UTM, we offer comprehensive support services including installation assistance, operator training, calibration guidance, and ongoing technical support.

If you encounter any issues, our responsive team is available by phone at 877-672-2622 ext. 3, by email at support1@tensilemillcnc.com, or via our online support ticket portal.

Whether you need help with software functionality, standard-specific test setups, or maintenance, our priority is to ensure your system delivers maximum uptime and performance over the long term.

What is the lead-time for the UTM?

At TensileMill CNC, Inc., we are committed to timely delivery without compromising system quality.

Lead-times for the Electro-Mechanical Universal Testing System generally range from 4 to 6 weeks, depending on the selected load capacity, fixtures, and region-specific logistics.

Throughout the production and shipping process, our team keeps you informed, coordinates any custom configuration needs, and ensures that delivery aligns with your testing schedule. For the most accurate lead time and quotation, contact our sales specialists at 877-672-2622 or email sales@tensilemillcnc.com.

How easy is the Electro-Mechanical UTM to operate, and is training provided?

We design our systems with simplicity in mind—so users of all skill levels can run reliable tests with minimal learning curve.

The Electro-Mechanical Testing System features a user-friendly touchscreen interface and advanced software with preloaded testing programs for ASTM, ISO, and other global standards. Operators can configure tests quickly and generate detailed reports with just a few clicks.

Your purchase includes remote or on-site training to walk your team through system operation, standard compliance, and result interpretation. Even first-time users can operate the system confidently and efficiently.

If you require ongoing assistance, our technical support team is just a call 877-672-2622 ext. 3 or email away.

Does the UTM comply with international testing standards?

Yes, the Electro-Mechanical Universal Testing System is built to meet global compliance expectations across a wide range of industries.

The system supports testing in compliance with ASTM E8, ISO 6892, ASTM D638, ASTM A370, ISO 7500-1, and many other widely recognized testing standards.

Key compliance features include:

  • Precision Class 0.5 or Class 1 load cells
  • Accurate crosshead displacement measurement
  • Programmable test control with repeatable, validated output
  • Traceable calibration certificates and optional certification services

At TensileMill CNC, we facilitate certification services for both our own products and third-party devices, ensuring full compliance with NADCAP, ISO, ASTM, and other recognized industry standards.

What are the ongoing maintenance costs for the Universal Testing System?

At TensileMill CNC, Inc., we prioritize long-term affordability and minimal downtime.

The system is engineered with a robust, low-maintenance design featuring durable components and minimal moving parts. Routine maintenance typically involves annual inspections, lubrication checks, calibration verifications, and occasional component replacements based on usage frequency.

We offer Preventative Maintenance (PM) Service Packages to help streamline upkeep and ensure consistent accuracy and reliability over time. To request a PM Service quote or create a maintenance schedule, contact support1@tensilemillcnc.com or call 877-672-2622.

How does TensileMill CNC reduce downtime for Electro-Mechanical Universal Testing Systems?

Downtime disrupts more than just testing—it impacts your entire workflow.

That’s why we designed our UTM to be service-friendly and backed by a highly responsive technical support network.

In case of technical issues, our expert support staff can be reached at 877-672-2622 ext. 3, via email at support1@tensilemillcnc.com, or through our online support ticket system.

We typically provide an initial diagnosis within 4 hours and aim to deliver a complete solution— whether remote or parts-related—within 24 to 48 hours. With TensileMill CNC, you benefit from minimized disruptions, fast resolutions, and confidence that your test system will perform when you need it most.

How do I know which TensileMill CNC Service Plan is best for my needs?

Selecting the ideal service plan for your equipment depends on your specific usage and long-term goals. Our representative will work closely with you to assess your needs and recommend a comprehensive service plan. Whether you need annual maintenance, calibration services, or training programs, we'll ensure your TensileMill CNC equipment remains in optimal condition for years to come. Contact a TensileMill representative for a personalized consultation.

What is included in the TensileMill CNC Service Plan?

The TensileMill CNC Service Plan is designed to maximize the longevity and performance of your equipment. It includes:

  • Annual Preventative Maintenance (PM) Services to keep your CNC machines operating efficiently.
  • ISO 17025-certified Calibration Services for Universal Testing Equipment, Hardness Testers, and Impact Testers to maintain accuracy.
  • Training programs for both new and experienced operators to enhance proficiency.
To find the best service plan for your needs, consult with a TensileMill representative.

Why is ISO 17025-certified calibration important for my testing equipment?

ISO 17025-certified calibration ensures that your Universal Testing Equipment, Hardness Testers, and Impact Testers meet internationally recognized accuracy standards. This helps maintain reliable test results, ensures compliance with industry regulations, and reduces the risk of measurement errors. With the TensileMill CNC Service Plan, you receive professional calibration services to keep your equipment performing at peak precision. Contact us today to learn more.

What is the position accuracy of the TM-EML - Electro Mechanical Universal Testing System

The TM-EML - Electro Mechanical Universal Testing System provides 0.50% position accuracy. This level of accuracy allows for precise control and measurement of displacement during testing, which is critical for evaluating materials' mechanical properties accurately.

This high degree of position accuracy is essential for conducting tests where precise deformation or displacement measurements are necessary to understand how materials behave under different loads. It allows researchers and engineers to obtain detailed insights into material elasticity, ductility, and other mechanical properties that are influenced by displacement during stress and strain tests.

The accuracy of ±0.50% is particularly beneficial in fields that require rigorous material performance validation, such as structural engineering, biomedical applications, and automotive safety testing. It guarantees that the TM-EML system delivers reliable and consistent results, crucial for developing products that meet safety and quality specifications.

How does USB 2.0 communication benefit the control system of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System is equipped with a USB 2.0 communication interface, which optimizes its control system by facilitating fast and reliable data exchange between the testing machine's hardware and its software. The USB 2.0 interface supports data transfer speeds of up to 12Mb/s, enabling quick transmission of large datasets and real-time control commands.

This high-speed communication capability allows for smooth and efficient testing, allowing for immediate responses to control inputs and rapid updates of test parameters. The USB 2.0 system supports various communication modes, including controlling, breaking, batch, and real-time operations, which provides flexibility in managing test processes according to specific requirements.

The inclusion of USB 2.0 as the main communication channel underscores the system's commitment to adopting modern technological standards, enhancing overall testing operations. This connectivity option speeds up testing and increases data transfer reliability.

What are the weights of the different models in the TM-EML - Electro Mechanical Universal Testing System series?

The weights of the TM-EML - Electro Mechanical Universal Testing System models reflect their build and capacity, catering to a range of testing demands:

EML504 and EML105 Models: These models, designed for lighter applications, weigh 2645 lbs (1200 kg) each. Their construction allows for sufficient robustness while maintaining a manageable weight for easy installation and movement within testing facilities.
EML205 and EML305 Models: The mid-tier models, EML205 and EML305, each have a weight of 3306 lbs (1500 kg). This increased weight supports their enhanced capabilities and higher force applications, providing additional stability during testing.
EML505 and EML605 Models: The largest models in the series, EML505 and EML605, weigh 4410 lbs (2000 kg) each. This substantial weight supports the highest capacity and most demanding tests, providing stability and reducing vibrations during high-load operations.

What are the power consumption levels for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System models vary in power consumption based on their design and testing capabilities:

EML504 and EML105 Models: These initial models have 2 kW power consumption. This lower power requirement is due to their design for less demanding applications, making them suitable for routine testing.
EML205 and EML305 Models: The mid-range models in the series, EML205 and EML305, consume 5 kW of power. This increase accommodates their greater capacity and enhanced functionalities, suitable for more extensive or complex testing procedures.
EML505 and EML605 Models: The largest models, EML505 and EML605, have 5.5 kW power consumption. This higher level of power consumption supports the top-end capabilities of these models, including their ability to handle the highest forces and most rigorous testing conditions.

A range of testing applications require different power consumption profiles, allowing each model to maintain performance while offering efficient energy consumption.

What are the power requirements for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System has specific power requirements specific to each model's capabilities:

EML504 and EML105 Models: These models require a one-phase power supply, operating at 220±10% VAC 50/60Hz. This setup is suitable for locations with standard single-phase electrical infrastructure, making it easy to integrate these machines into most laboratory and industrial settings without special electrical modifications.
EML205, EML305, EML505, and EML605 Models: For these higher capacity models, a three-phase power supply is necessary, with specifications at 380±10% VAC, 50/60Hz. Three-phase power provides a more stable and efficient energy supply, which is necessary for handling the larger load capacities and operational demands of these more robust models.

These differing power requirements mean that each model operates optimally within its intended environment and capacity range, adapting to the specific power infrastructure available to it.

What is the crosshead speed accuracy of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System provides crosshead speed accuracy within ±1.0% or ±0.5% of the set speed, depending on the specific testing requirements and configurations. This high level of accuracy in controlling the crosshead speed guarantees that the speed at which tests are conducted is precise and consistent.

The ±1.0% accuracy is generally suitable for a wide range of industrial and research applications where moderate precision is acceptable. This level of accuracy is typically adequate for standard material testing situations, assuring that test conditions are met accurately without ultra-precision.

The more precise ±0.5% accuracy is beneficial for applications requiring higher control and precision. This tight accuracy is crucial in specialized testing environments, such as biomechanical research or in materials testing where even slight variations in speed could affect the outcome of the test significantly.

What are the crosshead speed ranges for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System features different crosshead speed ranges within its different models, customized for different testing tasks:

EML504 and EML105 Models: These models offer a crosshead speed range from 0.001 mm/min to 500 mm/min. This range of speeds allows for extremely slow to relatively fast testing speeds, allowing for precise control over test conditions, suitable for delicate and robust materials.
ML205, EML305, EML505, and EML605 Models: For these models, the crosshead speed range is from 0.001 mm/min to 250 mm/min. The reduced upper limit in these models is designed to cater for testing situations that may require more control and less speed.

These speed capabilities ensure that all models within the TM-EML series can meet diverse testing needs, from high-speed fatigue tests to slow, controlled deformation tests, making them valuable tools in both research and industrial settings.

What are the position resolutions for the different models of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System series offers specific position resolutions for its different models, designed to provide increased measurement accuracy for different testing requirements. Here are the position resolutions for each model group:

EML504 and EML105: These models feature a position resolution of 0.048 micrometers.
EML205 and EML305: These models offer a higher position resolution of 0.014 micrometers, enabling extremely precise positioning necessary for advanced materials testing and research applications.
EML505 and EML605: These models have a position resolution of 0.021 micrometers, providing a balance between high precision and practical use.

This tiered approach to position resolution ensures that each model in the TM-EML series can effectively meet the specific precision demands of different industries and testing scenarios, from basic quality control to complex research and development projects.

How do precision, pre-loaded ball screws affect the TM-EML - Electro Mechanical Universal Testing System?

The precision, pre-loaded ball screws in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell are key components in optimizing machine performance and accuracy. These ball screws are engineered to provide smooth and precise movement of the load frame during testing, allowing a precise application of force to specimens without backlash.

The pre-loading of the ball screws eliminates any gap or looseness in the screw mechanism, resulting in highly repeatable and accurate motions. This is particularly important for maintaining consistent test conditions and obtaining reliable results, especially when conducting tests that require very fine adjustments to force or displacement.

Furthermore, the precision aspect of these ball screws contributes to the system’s ability to perform tests with high-resolution measurements. This capability is vital for advanced materials testing where even minute differences in material behavior need to be detected and accurately recorded.

What load range requirements are the TM-EML - Electro Mechanical Universal Testing System suited to?

The dual-column Class D testing systems of the TM-EML - Electro Mechanical Universal Testing System are designed to accommodate load range requirements from 50 kN (11240.44 lbf) to 600 kN (134885.36 lbf). This broad range makes the system highly flexible and suitable for many types of testing applications.

Such a capacity allows the machine to handle everything from light to heavy loads, making it ideal for testing different kinds of materials including metals, composites, and building components. The ability to adjust the load range enables users to customize the testing parameters to the specific strength and durability requirements of the material under examination. This flexibility is necessary for applications in sectors where varying degrees of force are needed to guarantee product safety and compliance with industry standards. The dual-column design increases machine stability and accuracy, providing reliable results highly valuable in quality assurance and research and development.

What are the typical uses of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML – Electro Mechanical Universal Testing System is used for quality control and production testing. This testing machine is required to verify that materials and products meet specified standards and requirements before they reach the market.

In quality control, the TM-EML machine tests the mechanical properties of materials, such as strength, flexibility, and durability, which helps guarantee that each batch maintains consistent quality and adheres to safety standards. In production testing, the machine verifies that final products meet the rigorous demands of their intended applications, helping manufacturers identify and correct potential defects before products are distributed.

Due to its dual applications for both quality control and production testing, the TM-EML proves to be an invaluable tool in the manufacturing process, contributing to the production process's efficiency, customer satisfaction, and regulatory compliance.

What are the force capacity options available for the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers a wide selection of force capacities to satisfy an array of testing requirements. The available force capacities include:

50 kN (11240.44 lbf) for testing smaller or less robust materials. 100 kN (22480.89 lbf) suitable for moderate testing applications. 200 kN (44961.78 lbf) designed for more demanding material testing. 300 kN (67442.68 lbf) for even higher strength testing requirements. 500 kN (112404.47 lbf) and 600 kN (134885.36 lbf) for the highest testing demands typically required in heavy industrial applications.

This range means that the TM-EML system can effectively be used for a wide range of tests, from low-load examinations to high-strength evaluations, making it ideal for diverse sectors. The flexibility in force capacity allows users to precisely match the testing system’s capabilities to their specific material testing requirements.

What is the load frame configuration of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System 50kN / 600kN with Precision Load Cell features a dual-column, floor model, electromechanical load frame configuration. This setup is specifically designed to provide stability, durability, and precision during testing.

The dual-column design increases the machine's structural integrity so that it can sustain high forces applied during tests without compromising accuracy or safety. This is particularly important for consistent results in tests involving high loads. As a floor model, the system is set up on a stable base which further contributes to its overall rigidity and minimizes vibrations that could affect test results. The electromechanical nature of the system offers precise control over force application, allowing for smooth and controlled loading which is necessary for both repetitive industrial applications and detailed research analyses.

This configuration makes the TM-EML system highly effective for an extensive range of testing applications, including tension, compression, and flexure tests, essential for quality control and production testing.

Does the TM-EML - Electro Mechanical Universal Testing System offer single or dual testing zones?

Yes, the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is designed to accommodate single or dual testing zones. This feature allows for greater flexibility in testing applications, enabling users to conduct different types of mechanical tests simultaneously or independently, depending on the specific requirements of their testing protocols.

Having the option for dual testing zones significantly increases testing throughput by allowing parallel tests to be conducted. This is very beneficial in production environments where time efficiency is critical, or in research settings where different materials or test conditions need to be compared under similar loads. The ability to switch between single and dual testing zones also adds to the system’s efficiency, making it a suitable choice for an array of industries, including materials science, engineering, and quality control sectors that require adaptable and reliable testing capabilities.

What types of specimens are typically tested using the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is engineered to test a comprehensive array of materials, each requiring assessment of specific mechanical properties.

Metals: This system evaluates metals for properties such as tensile strength, compression, and elongation, important for understanding how these materials perform under stress.

Building Components: It is used to test structural materials such as concrete and steel bars, assessing their ability to withstand loads and pressures typical of their usage.

Large Fasteners: The system examines the durability and load capacity of fasteners like bolts and screws, which are necessary for structural stability and integrity.

Composites: Suitable for testing composite materials, the system measures characteristics like flexural strength and stiffness, important for applications requiring lightweight yet robust materials.

Wood Products: It tests wood and wood-based products for strength and load-bearing capacities, important for verifying their effectiveness in construction and furniture making.

These testing capabilities make the TM-EML system a comprehensive tool for evaluating the performance and durability of materials for their intended uses, making sure that they meet the required standards.

How does the dual-column load frame design benefit the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell features a sturdy, compact dual-column load frame that increases both system functionality and reliability. This robust load frame design provides stability and precision during testing, which is necessary for accurate mechanical testing outcomes.

The dual-column configuration not only provides the necessary support for high-force applications but also guarantees that the load is evenly distributed across the specimen, reducing the risk of misalignment and potential errors during testing. The compact nature of the load frame makes it ideal for laboratory environments where space efficiency is important, without compromising the system's ability to handle a large range of force capacities from 50 kN up to 600 kN.

This combination of sturdiness and compact design in the load frame allows the TM-EML system to conduct rigorous tests on different materials and products reliably, making it a valuable tool for industries requiring precise material characterization under mechanical stress.

What advantages does the high-speed, low-vibration electromechanical drive offer in the TM-EML - Electro Mechanical Universal Testing System?

The high-speed, low-vibration electromechanical drive of the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers significant benefits that contribute to greater testing efficiency and accuracy. This drive system enables the testing machine to operate at higher speeds without compromising the quality of data due to mechanical vibrations. The low-vibration feature is particularly beneficial, as it minimizes noise and disturbance so that precision in load application and measurement is maintained throughout the testing process.

Additionally, the high-speed capability of the electromechanical drive allows for quicker test completion, which is essential in high-throughput testing environments where time efficiency is critical. This can significantly reduce overall test duration, leading to increased productivity and faster turnaround times for experimental results. The combination of speed and low vibration in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell makes it an ideal choice for a number of testing applications, from research and development to quality control in manufacturing settings.

What types of testing applications are the TM-EML - Electro Mechanical Universal Testing System designed for?

The TM-EML - Electro Mechanical Universal Testing System is specifically designed to meet a broad range of mechanical testing applications, including tension, compression, and flexure tests. These systems are adaptable and robust, making them suitable for evaluating the mechanical properties of a diverse range of materials such as metals, composites, and wood products.

Tension tests assess the material's ability to withstand forces that pull it apart, measuring properties like maximum tensile strength and elongation. Compression tests evaluate the material's response to forces that reduce its size, such as crush resistance and stiffness. Flexure tests determine materials' behavior under bending stress, identifying flexural strength and modulus. This capability to perform multiple types of tests makes the TM-EML machine invaluable in industries where understanding these properties is an essential component of quality control and compliance with safety standards. The machine's adaptability allows it to meet the rigorous demands of both production testing and research applications, making sure that the materials will perform as expected in the application for which they have been designed.

How do linear motion guides contribute to the TM-EML - Electro Mechanical Universal Testing System's operation?

The linear motion guides in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell are integral to its functionality, providing superior alignment during testing procedures. These guides guarantee that the load frame movement is perfectly linear, preventing any lateral or rotational motion that could skew the test results. As well as providing accurate force application and measurement, this precision alignment also assures that the loads are applied evenly across test specimens.

The stability offered by these motion guides significantly enhances test outcome reliability. By maintaining strict alignment, they help replicate test conditions consistently, which is essential for valid and reproducible results. This feature is particularly important in applications where high precision and repeatability are necessary, such as material science research and quality control in manufacturing processes.

How does the software with a pre-programmed industry standards library benefit the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is equipped with versatile, user-friendly software that includes a comprehensive library of pre-programmed industry standards such as ASTM, ISO, DIN, EN, and BS. This software significantly boosts the system's functionality by simplifying the setup and execution of tests, allowing users to select from a broad range of standard testing protocols with just a few clicks.

This built-in library not only streamlines the testing process but also ensures that tests are conducted in strict compliance with international standards, which is important for maintaining accuracy and reliability in test results. The software's ease of use facilitates quicker personnel training and reduces human error during test setup. Additionally, the ability to easily switch between different testing standards makes the TM-EML system highly adaptable to different testing requirements across numerous industries.

What are the benefits of the high-resolution, digital closed-loop controls integrated into the load frame of the TM-EML - Electro Mechanical Universal Testing System?

The high-resolution, digital closed-loop controls integrated into the load frame of the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell provide several critical benefits that improve machine testing accuracy and reliability. These controls enable precise regulation of the testing process, allowing real-time monitoring of applied forces and movements.

This high level of control resolution allows for minute adjustments to the testing parameters, resulting in highly accurate test results. The closed-loop system continuously monitors and adjusts operation based on feedback from the load cell and other sensors, making sure that the desired test conditions are maintained consistently throughout the experiment. This is particularly relevant when testing materials that require strict force and displacement specifications.

Furthermore, the integration of these controls into the load frame simplifies the machine's architecture, reducing mechanical complexity and increasing overall reliability. This integration helps prevent operational errors and reduces mechanical failures, contributing to smoother operation and longer equipment life.

How does the automatic limit-checking feature contribute to the safety and reliability of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is equipped with an automatic limit-checking feature that significantly increases both the safety and reliability of the testing process. This feature involves continuous monitoring of critical parameters such as crosshead position, overload, temperature, and voltage. By automatically detecting and responding to any deviations from predefined safe operational limits, this system helps to ensure that the testing machine operates under safe conditions at all times.

Automatic limit checking of the crosshead position prevents mechanical damage to testing equipment and specimens by stopping the crosshead if it moves beyond its maximum allowable limit. Overload protection safeguards the load cell and other sensitive components from damage due to excessive force application. Similarly, monitoring temperature and voltage helps prevent overheating and electrical issues, which could lead to equipment failure or unsafe operating conditions.

This comprehensive monitoring system not only protects equipment and samples from damage but also significantly reduces accident risk, enhancing operator safety. Moreover, maintaining the machine within operational limits preserves the integrity of the test results, assuring the reliability and repeatability of the data gathered.

What advantages does the complete selection of grips, fixtures, environmental systems, and extensometers provide in the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers a comprehensive selection of grips, fixtures, environmental systems, and extensometers, providing numerous advantages. Because of its versatility, the system can be adapted to meet unique testing requirements across a vast range of materials and products.

Grips and Fixtures: The availability of different grips and fixtures allows the system to securely hold different types of specimen shapes and sizes.

Environmental Systems: Incorporating environmental systems into the testing setup enables the simulation of different climatic conditions, such as humidity, temperature, and corrosive atmospheres. This capability is vital for assessing material behavior under environmental stresses that mimic real-world conditions.

Extensometers: Extensometers enhance deformation measurement precision during tests. These devices provide high-resolution data on material strain, crucial for detailed analysis of material properties such as elasticity, yield, and tensile strength.

In combination, these accessories greatly improve the functionality of the TM-EML system, making it a highly effective tool for comprehensive material testing, providing many customizable options.

What are the different models available in the TM-EML - Electro Mechanical Universal Testing System series and their respective capacities?

The TM-EML - Electro Mechanical Universal Testing System series includes a range of models, each designed to meet different testing needs and capacity requirements. The models in this series are:

TM-EML504: Offers a force capacity of 50 kN (11240.44 lbf), suitable for testing smaller or more delicate materials.
TM-EML105: Provides a force capacity of 100 kN (22480.89 lbf), ideal for moderate-sized samples requiring higher force applications.
TM-EML205: Features a force capacity of 200 kN (44961.78 lbf), designed for more demanding material testing scenarios.
TM-EML305: Has a force capacity of 300 kN (67442.68 lbf), accommodating larger or tougher materials.
TM-EML505: Features a force capacity of 500 kN (112404.47 lbf), suitable for very high-load testing applications.
TM-EML605: The largest model with a force capacity of 600 kN (134885.36 lbf), designed for the highest load requirements in industrial settings.

Each model in the TM-EML series is equipped with a precision load cell and state-of-the-art testing features that make them versatile and suitable for a broad range of industrial and research applications. Users can choose a model that best fits their specific testing requirements, whether for routine quality control or advanced research and development.

What calibration standards does the TM-EML - Electro Mechanical Universal Testing System meet?

The TM-EML - Electro Mechanical Universal Testing System is calibrated according to ISO 7500 standards, specifically to Class 1 and Class 0.5 precision levels. This compliance with internationally recognized calibration standards guarantees that the system provides highly accurate force measurements, necessary for reliable and consistent results.

Class 1: This calibration class offers a standard accuracy level suitable for a variety of testing applications, including quality control and compliance testing. It is generally precise enough for mechanical testing requirements where extreme precision is not critical.
Class 0.5: Offering a higher level of precision, Class 0.5 is used for more demanding applications where minute differences in measurement can significantly impact material properties interpretation. This class is particularly relevant in research and development environments where a detailed understanding of material behavior under stress is required.

In addition to providing Class 1 and Class 0.5 calibration options, the TM-EML system provides flexibility to meet the needs of both standard industrial applications and high-precision scientific research.

What is the force resolution of the TM-EML - Electro Mechanical Universal Testing System?

The TM-EML - Electro Mechanical Universal Testing System offers a high force resolution of 1/500,000 full scale (FS). As a result of such a high level of resolution, it is possible to measure forces with an extremely high degree of precision, which is essential when determining the mechanical properties of materials.

It is possible to detect even the smallest force changes thanks to this high resolution, providing detailed insight into the behavior of the material. It is particularly useful for applications where understanding the subtle differences in the behavior of materials can have a significant impact on the development and improvement of products.

This fine-resolution capability of the TM-EML system makes it possible to conduct reliable and detailed stress-strain analyses, which are important for advanced material science research and product quality assurance.

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