TensileMill CNC XL – Flat Specimen Preparation

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TensileMill CNC XL – Flat Specimen Preparation is a powerful and dynamic addition to any manufacturing floor.

SKU: MACHINE-1258 Category:

Description

General

TensileMill CNC XL – Flat Specimen Preparation is a powerful and dynamic addition to any manufacturing floor. High powered spindle and servos increase material removal rates. Mach4 based CNC control and substantial memory make large, complex programs easy to load and execute. For smaller jobs, wizards make on machine programming fast and easy. Quickly create pockets, hole patterns, text engraving and more.

TensileMill CNC XL – Flat Specimen Preparation is the upgrade from our classic TensileMill CNC. This machine is designed with larger table dimensions, travel distance, tooling options, and servo power to accommodate your high quantity, tougher material tensile sample preparation needs.

Major Specifications

  1. Travels (X/Y/Z): 15.7”/9.1”/15.7” (400mm/230mm/400mm)
  2. Table Dimensions: 31.5” x 9.4” (800mm x 240mm)
  3. Load Capacity: 330 lb (150 kg)
  4. Spindle Speed: 10,000 RPM
  5. Spindle Power: 5 hp (3.7 kW) Peak
  6. Number of Tools: 10
  7. Tool Shank: BT30
  8. Max Feed: 1000 ipm (25.4 m/min)

Controller

Our easy to use touch screen controller is equipped with our complete Carbon software. Our control systems include 64 Gb of storage, 4 Gb of RAM, WiFi, Ethernet, USB ports, macro B programming, 254 tool offsets, 126 work offsets, helical interpolation, drilling canned cycles, scaling and mirroring, advanced trajectory planning, cutting edge dual mode cutter compensation, and more. Along with the tensile milling software interface, Carbon also allows the operator to access the MACH4 Industrial CNC Software used for professional CNC Control functions. Our Carbon software is constantly having new features developed, and every TensileMill CNC XL system includes updates at no additional cost.

Key Benefits

Small FootprintCompact, self-contained design fits neatly into existing lab and production layouts without requiring a dedicated machining area or special facilities.
Perfect for Untrained CNC MachinistA guided touchscreen workflow generates the machining path automatically, so operators produce test-ready specimens without any prior CNC programming experience.
Turnkey SolutionDelivered ready to run with tooling, fixtures, software, and training included—set up, calibrate, and start preparing specimens with minimal lead time.
Super User-FriendlyThe TensileSoft interface walks the operator through setup step by step, with saved specimen profiles for fast, repeatable jobs.
Accurate & Repeatable ResultsPurpose-built rigidity and precise motion control deliver consistent specimen geometry batch after batch, supporting reliable, comparable test data.
Free Proof of ConceptSend us your material and specimen requirements and we will machine a sample set on the actual system—so you can validate results before you invest.

Specifications

Dimensions
Dimensions (D x W x H)66.1 x 75.79 x 86.54 in
Table Size31.5 x 10.24 in
Load Capacity330 lb
T-Slot Size.63 in
Weight2976 lb
Working/ Traveling Area15.75 × 9.1 × 15.75 in (400 × 231 × 400 mm)
Spindle
Rotating Speed of Spindle10,000 RPM
Spindle Motor Power5 hp
Torque10.8 lb-ft
LubricationHigh speed grease
BearingsAngular contact ball
Auto Tool Changer
TaperBT30
Pull StudMAS P30T-1
Max Tool Diameter3.14 in
Max Tool Weight13.2 lb
Tool Change TypeUmbrella
Tool NumberingRandom pot assignments
Tool Change Time6sec
Servos
Servo Power1.75 hp
Servo Torque1175.4/3299.6 oz-in
Max Feedrate1000 ipm
Ball ScrewsPMI double nut, 20 mm on X and Y, 25 mm on Z
Power
Input Voltage220 V, 3 ph
Additional Features
Repeatability0.01 mm*
Motor DriveServo
Drive MechanismPrecision Ballscrew
FrameCast iron
Connection RequirementsPneumatic (optional)
Control
TypePC based Mach4 control
Processor64 bit 5th generation Intel Broadwell
Program storage64 GB SSD, unlimited number of programs
Memory4 GB standard (upgradable)
DisplayFull color multi-touch (glove compatible)
ModesAuto/MDI/Jog, auto switching
WizardsOn machine programming with graphic wizards.
UnitsInch/Metric
OverridesFeed (0%–150%), Spindle (50%–150%), Rapid (0%, 25%, 50%, 100%), all user configurable
G codeFanuc compatible, Mach3 compatible
Custom MacroFanuc Macro B compatible
External CommunicationTCP Modbus
M-CodesUnlimited user defined M codes, 5 inputs and 5 outputs available (upgradeable)

Built to Standards

ASTM E8ASTM E370ASTM A370

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